Integration of a Malt Drying Model into a Malt Plant Scheduling Software

Malting is a very intensive, energy-consuming process and, from the point of view of energy, green malt drying is one of the most important operations. Double-deck kiln drying, a variant of single-deck kiln drying, is the most commonly used process, but it is usually manually controlled under empirical control actions. These are the reasons why a research project was carried out based on the computer modeling of these process operations including a software tool named CIMFOOD. A knowledge-based system (KBS) allowing the entire processing-plant dynamic behavior simulation and scheduling concerning thermal energy requirements was developed.     

The Change of Body Temperature During Convective Drying of Cube-Shaped Apple Pieces

When using the convective drying method, the mass transfer between drying air and moisture diffusion of the material is very important. The moisture moves inside the material because of the volume change caused by the increased temperature. This movement is additionally affected by the texture of the material. According to the research dealing with colloid capillary porous texture of vegetables and fruit, the humidity migration inside the material occurs in both fluid and steam condition at the same time. This migration is stimulated by the heating and decreasing humidity along with the flow. In this research, winter varieties of apples (Jonathan, Golden Delicious, and Idared) were studied by heating of a 20 × 20 × 20 piece of apple with a thermocouple in it. On the basis of the measurements it can be stated that for the fruits with a high percentage of moisture (75-90%), when making the drying condition, the moisture gradient is influenced by the fractured cells of the cut area. It was found that the variety of apple is very important in relation to the heating and water loss gradient. According to the results, the wet volume change due to the heating highly influences the water loss. The models that describe the temperature of the material have a connection with the water loss.     

Comparison of Two Drying Schedules for European Hophornbeam (Ostrya carpinifolia Scop.) Lumber

Two types of conventional kiln-drying schedules (mild and harsh) based on moisture content (MC) were compared with regard to time, drying quality, and energy cost. The results were evaluated according to the classification of the European Drying Group. Proper drying periods of mild and harsh schedules were found to be 550 and 514 h, respectively. Evaluations in terms of drying quality indicated that better results were achieved with the mild schedule, especially when comparing drying defects and final MC. From an energy efficiency point of view, the harsh schedule, by saving 36 h of drying time, reduced electricity by 594 KWh and was therefore found to be $65 more profitable in this trial.     

A Mass Transport Model for Drying Wood under Isothermal Conditions

Mass transport in wood during drying can have different mechanisms at different periods of drying. Depending on the current moisture content (MC) and the structure of the wood, the driving forces for the mass transport are essentially different. Above the fiber saturation point (FSP), the lumens are partially saturated and the transport of liquid (free) water occurs as a consequence of capillary action. On the other hand, below the FSP, bound water within the cell walls is conveyed by diffusion, and water vapor in the lumens moves under influence of pressures gradient. Based on these considerations, a unified model is presented that takes into account the transport of the different moisture phases. Simulation of the drying of a Norway spruce sample at 50°C from about 135 to 7% MC is carried out using the finite element method (FEM). Comparison between the simulated average MC and the experimental observations obtained from X-ray computed tomography (CT) shows reasonable agreement. Possible simplifications in the model are briefly discussed as well as some aspects of the numerical implementation. Finally, the influence of absolute permeability on the average MC is studied.     

Manufacturing Drug Loaded Chitosan Microspheres by Spray Drying: Development, Characterization, and Potential Use in Dentistry

The aim of this work was to determine specifications for spray-drying manufacturing of sustained-release drug-loaded microparticles with potential application in dentistry. Chitosan was used as the microencapsulation polymer and ketoprofen as the model drug. A 1:1 chitosan/ketoprofen suspension was spray-dried under different operating conditions. The size distribution, morphology, total drug load, and release profile of the powders were characterized. In vitro release studies were performed with the powder samples entrapped in cellulose dialysis tubes. The microparticles produced had a narrow size distribution (mean diameter ranging from 2.11 to 3.27 µm), good sphericity, and a smooth surface. In vitro release studies showed a linear drug dissolution behavior.     

Drying Characteristics of Barley Grain Dried in a Spouted-Bed and Combined IR-Convection Dryers

A study was performed to determine the drying characteristics and quality of barley grain dried in a laboratory scale spouted-bed dryer at 30, 35, 40, and 45°C and an inlet air velocity of 23 m/s^-1, and in an IR-convection dryer under an infrared radiation intensity of 0.048, 0.061, 0.073, and 0.107 W cm^-2 at an air velocity of 0.5 m/s^-1. The results show that the first, relatively short, phase of a sharp decrease in the drying rate was followed by the phase of a slow decrease. The time of barley drying depended on temperature of inlet air in a spouted-bed dryer and on radiation intensities in an IR-convection dryer. Barley drying at 45°C in a spouted-bed dryer was accompanied by the lowest total energy consumption. The average specific energy consumption was lower and the average efficiency of drying was higher for drying in a spouted-bed dryer. The effective diffusivities were in the range 2.20-4.52 × 10^-11 m² s^-1 and 3.04-4.79 × 10^-11 m²/s^-1 for barley dried in a spouted-bed and in an IR-convection dryer, respectively. There were no significant differences in kernel germination energy and capacity between the two drying methods tested.     

DRYING OF GRANULAR PARTICLES IN A MULTISTAGE INCLINED FLUIDIZED BED WITH MECHANICAL VIBRATION

A mathematical model for the drying rate of granular particles in a multistage inclined fluidized bed(IFB) is presented from the standpoint of simultaneous heat and mass transfer, with taking the effect of mechanical vibration added vertically into consideration.

Steady-state distributions for the temperatures and concentrations of the particles and the heating gas, and for the moisture content of the particles are numerically calculated based on the present model. The calculated results show fairly good agreement with the experimental data, which were obtained from the drying experiments of brick particles in a three-stage IFB using comparatively low temperature air(40-60°C) as the heating gas.

It has been found within the range of the experimental conditions employed that, the mechanical vibration added vertically enhances the over-all drying rate of the particles and its effect can be considered equivalent to an increase in the air velocity.     

Energy Saving in Industrial Wood Drying Addressed by a Multiscale Computational Model: Board, Stack, and Kiln

This article proposes a multiscale computational model able to calculate energy consumption in a batch lumber kiln. A dual-scale computational model of wood drying deals with the boards/stack interaction and serves as a basis for the present work. A new module was added here that calculates heat losses through kiln walls (convection, condensation) and the energy used by each kiln component (fans, heating elements, humidifier, vacuum pump, etc.). The corresponding mathematical formulation is presented and then theoretical results are compared to those collected in an industrial vacuum kiln. As application example, the effect of air reversal, air velocity, and kiln insulation are exhibited, which depicts the great potential and prospects of this new tool for energy savings in relation to the product quality.     

Modeling Condensation and Evaporation on Fruit Surface

Rewarming of fruits and vegetables after cooling is characterized by heat and mass transfer processes, which leads commonly to condensation of water on the produce surface at temperatures below the dew point. This effect may affect the produce quality due to microbial growth at unfavorable environmental conditions. The amount of condensed water is a function of the produce surface temperature and of the surrounding conditions as air temperature, air humidity, and air flow. Under practical conditions, both the warming and the condensation are strongly affected by the packaging system used. Depending on the flow conditions close to the produce surface, parameters of heat and mass transfer under laboratory conditions were measured. A mathematical model was developed for the determination of the amount of condensed water on fruit surfaces, its reevaporation, and its total dwell time dependent on the environment air conditions. The model describes the heat and mass transfer processes on single fruits. The process of diffusion of humidity in air and proceed of surface temperature is the basis for the model.     

Atmospheric Freeze Drying—Modeling and Simulation of a Tunnel Dryer

Drying is an important unit operation in processing of foods and other biotechnological products. Vacuum freeze drying is said to be the best drying technology regarding product quality of the end product, but the disadvantages are, among others, expensive operational costs and batch drying. Atmospheric freeze drying was introduced to lower the production costs of high-quality dried foods, and the need of simulation tools became important in estimations of the industrial drying processes.

A simplified mathematical model (AFDsim) is developed based on uniformly retreating ice front (URIF) considerations. The model is used to calculate theoretical drying curves of atmospheric freeze dried foods in a tunnel dryer. Studies of thermal and mass transfer properties during drying are essential for understanding the changes in product quality and for designing and dimensioning the drying process. The model can be used to simulate industrial atmospheric freeze drying of different foodstuff in a tunnel. The results from AFDsim modeling are in good accordance with the experimental results.