Program Design of Graphic Realism Displaying System Based on DXF Lathe Turning Rotational Parts

For virtually realizing the graphic realism display of DXF machine parts, in AutoCAD2007 graphic drawing environment, an interactive experimental method was taken to realize the display of graphic in DXF, which was taken as the data-exchanged interface and source. Based on depth analysis of DXF data structure, take one drawing of DXF lathe turning rotational part asthe test piece. By VC＋＋6.0 programming, part＇s geometry information could be obtained. Through data processing, 3D data of the test piece could be generated, which is based on 2D data of DXF test piece. Then, OpenGL graphic processing technologies （light, material, texture, map, et al.） were applied on the 3D display of test piece from DXF files or program modules. Finally based on the test report, results of the system functions were shared to prove the realization of system design, and the feasibility of algorithms used. In the developed software, Machine Designers could get a full view of machine parts, and do some proper modifications. The study content and results of our work have some theory and practical significance on the application of program design in the practical projects.     

高速镗孔技术在压路机零件加工中的应用研究

针对深长孔加工的同轴度问题,通过分析高速调头镗的效率和加工精度,论述了调头镗孔工艺方法在压路机铰接架零件加工中的应用及高速加工的可行性.     

木材机械吸附蠕变的水分回复效果

为了探讨不同负荷状态下木材的机械吸附蠕变及其回复的性能,利用机械吸附蠕变的测量方法,测定了负荷状态下的吸湿、解吸过程;负荷下状态的吸湿过程以及之后的无负荷状态下的解吸过程;负荷状态下的解吸过程以及之后的无负荷状态下的吸湿过程.结果表明:①AD过程在5次水分循环后,最大蠕变为Da过程的2倍;②在吸湿回复过程中,AD变定呈现一个线性回复经过;Ad变定和Da变定在负荷含水率区间出现了一个拐点;③拐点前、后变定的回复差异表明木材对变定形成的负荷含水率区间具有记忆效果.     

基于虚拟加工的数控车削过程优化

为了优化车削加工过程,提高加工效率,提出基于虚拟加工技术预测实际切削参数,采用数控程序优化实现数控切削过程优化的方法.应用轮廓多边形的工件模型表示法,研究车削过程中瞬时切削深度和切削速度的获取算法,进一步利用优化算法和数控程序修正,实现数控车削过程的优化.实际切削实验和分析对比表明:加工时间显著缩短,充分利用了机床加工能力,优化后的切削过程得到了改善,提高了加工效率。     

基于遗传算法的集装箱后方堆场箱位分配策略*

根据重庆港实际情况建立了以提箱时间为制约因素,以最小化翻箱率为目标的集装箱后方堆场箱位分配模型,并针对模型提出了基于遗传算法的解决方案。方案对一次卸船或者进港的一批箱进行全局优化,并考虑其分配对后续集装箱的影响。遗传算法迭代过程中采用适应度函数指数变换防早熟,采用可行解替换法处理约束,并设计最优解保存策略保证最终的优化效果。最后针对实际堆场的不同规模,对方案的优化结果同文献中的其他遗传算法方案进行比较,证明了本文优化策略的优越性和实用性。     

Prediction model of surface residual stress within a machined surface by combining two orthogonal plane models

The variation of surface residual stress within a machined surface layer caused by face turning was studied. The size of the tool’s corner radius and the feed rate affect residual stress. A process model using the finite element method is proposed and the mechanical effects of the corner radius and feed rate on a machined surface were discussed. When a tool with a small corner radius is used, surface residual stress perpendicular to the cutting direction becomes compression stress. As well, surface residual stress changes from tension to compression as the feed rate decreases. The process model consists of an orthogonal cutting simulation and an indentation-like simulation of a corner radius into a work piece surface. The simulated results show quantitative agreement with the residual stress measured experimentally. The integrity of the machined surface will be controlled more efficiently if the cutting conditions during finishing are determined with the proper consideration of the surface generating process.     

精确棱体成形车刀廓形的CAD/CAM

根据棱体成形车刀的设计理论，提出了一种利用三维造型技术将刀具廓形复杂的计算转变为一种直接通过截面获得的精确设计方法；并结合参数化设计技术和CAD/CAM集成技术实现了刀具廓形全面参数化设计和制造。     

双回转送进二辊冷轧管机凸轮设计研究

本文提出了双回转送进二辊冷轧管机凸轮理论轮廓曲线的新设计方法 ,其轮廓曲线加速度与跃度呈梯形 ,且跃度边界连续 ,给出了针对双回转送进二辊冷轧管机的两个过渡段具有等加速度和跃度的设计准则     

微细电极精密车削技术

对微细电极的精密车削工艺进行了研究，用人造金刚石刀具，加工出直径φ7μm的微细电极，用车削的φ11μm微细电极成功地加工出φ19μm的微细孔。研究结果表明，在微细电极的加工中，切削用量不仅对电极表面质量产生影响，而且关系到能否车削成功。     

A comparative study of hard turned and cylindrically ground white layers

Compared with grinding, hard turning is competitive in many cases, with substantial benefits. However, hard turning applications are not preferred, due to the existence of the process-induced white layer on the component surface, which is often assumed to be detrimental to component life. Nevertheless, white layer properties have not been well understood or clearly defined, especially the properties of the white layer induced in hard turning as against grinding. A clear understanding of white layer properties will provide a solid physics basis for product performance analysis and useful data for process selection. In this study, benchmark hard turning and cylindrical grinding experiments were conducted to generate thick white layers for reliable measurement. It was found that the properties of white and dark layers by hard turning and grinding are fundamentally different in four aspects: surface structure characteristics, microhardness, microstructures, and chemical composition. A white layer is not untempered martensite in terms of retained austenite. Additionally, a thick white layer can be produced in grinding under certain conditions.