Fermentation and heat-moisture treatment induced changes on the physicochemical properties of foxtail millet (Setaria italica) flour

This research intends to verify the effect of Lactobacillus paracasei Fn032 fermentation and heat-moisture treatment (HMT) on the physicochemical properties of foxtail millet (Setaria italica) flour. The results obtained showed a significant (P < 0.05) increase in protein content (12.02–20.54%), total starch (15.78–51.01%) and starch fractions after fermentation and HMT. Differential scanning calorimetry (DSC) analysis showed high decomposition temperature (T_d) trend of 180.59 and 189.82 °C after HMT. However, there was significant (P < 0.05) enthalpy (ΔH) decrease. Flour digestion resulted in variation of slow digestible starch (SDS) and resistant starch (RS) count from 6.83 to 18.42% and 7.61 to 22.68% respectively, after fermentation and HTM. Following this observation, it was ascertained that in X-ray diffraction; pasting viscosity and fluorescence spectrophotometry show greater HMT influenced on the flour components. Findings from the scanning electron microscopy (SEM) analysis showed microstructure differences of the flours samples. Fermentation and heat moisture treatment methods present a possible way of changing or improving the physicochemical properties and add nutritional value to foxtail millet meal.     

Kefir Immobilized on Corn Grains as Biocatalyst for Lactic Acid Fermentation and Sourdough Bread Making

Abstract: The natural mixed culture kefir was immobilized on boiled corn grains to produce an efficient biocatalyst for lactic acid fermentation with direct applications in food production, such as sourdough bread making. The immobilized biocatalyst was initially evaluated for its efficiency for lactic acid production by fermentation of cheese whey at various temperatures. The immobilized cells increased the fermentation rate and enhanced lactic acid production compared to free kefir cells. Maximum lactic acid yield (68.8 g/100 g) and lactic acid productivity (12.6 g/L per day) were obtained during fermentation by immobilized cells at 37 °C. The immobilized biocatalyst was then assessed as culture for sourdough bread making. The produced sourdough breads had satisfactory specific loaf volumes and good sensory characteristics. Specifically, bread made by addition of 60% w/w sourdough containing kefir immobilized on corn was more resistant regarding mould spoilage (appearance during the 11^th day), probably due to higher lactic acid produced (2.86 g/Kg of bread) compared to the control samples. The sourdough breads made with the immobilized biocatalyst had aroma profiles similar to that of the control samples as shown by headspace SPME GC‐MS analysis.     

Effect of butter content and baking condition on characteristics of the gluten‐free dough and bread

This study aimed to investigate effect of butter content (0–30 g/100 g flour) and baking conditions hot air baking (HA), microwave baking (MW) and hot air‐microwave baking (HA‐MW) on quality of the rice flour dough and bread. The increased butter (up to 15 g butter/100 g flour) enhanced elastic modulus (G′) and viscous modulus (G″) of dough and specific volume of bread. Additionally, the increased butter improved crust colour and reduced hardness of the bread. The HA‐MW and MW conditions were useful for the gluten‐free bread by reducing baking time and predicted glycemic index (GI), regardless of butter content. However, enthalpy of retrogradation and crystallinity in the HA‐MW and MW bread stored at 4 °C for 7 days were increased and higher than those of the HA bread, indicating a faster staling. The predicted GI of both MW and HA‐MW bread remained at a medium level during storage.     

A bench-scale high-shear wet-milling test for wheat flour

Bench-scale wet-milling tests for wheat flour are available for the traditional processes of Martin and Batter, but tests for the high-shear processes of Alfa-Laval/Raisio, Hydrocyclone, and High-Pressure Disintegration are few in number. In this study, critical processing parameters of a high-shear wet-milling process, namely high-shear mixing, gluten-aging, and gluten-washing steps, were investigated using response surface methodology, and those parameters led to a bench-scale wet-milling test starting with a “highly sheared flour–water dispersion” (HS-FWD). Optimum conditions for the test were: a water–flour ratio (db) of 1.7, water temperature of 35 °C, and homogenizer speed of 6000 rpm for 2.0 min in the high-shear mixing step, a temperature of 40 °C for 20 min in the gluten-aging step, and gluten-washing of 2.0 min in the Glutomatic system. The HS-FWD wet-milling test with high level of repeatability was capable of discriminating wet-milling qualities of several hard, soft, and coarsely ground wheat flours.     

Optimisation of sourdough bread incorporation into wheat bread by response surface methodology: Bioactive and nutritional properties

The optimisation of the quantity of sourdough (A) prepared with two different fermentation methods, [spontaneous fermentation (F1) vs. starter of lactic acid bacteria‐added fermentation (F2)], instant active dry yeast (B) and wheat bran (C) for a nutritionally improved bread formulation has been studied by evaluating the bioavailability and bioactive properties. The bread produced according to the optimised formula and fermentation types of F1 (OB_F1) and F2 (OB_F2) was compared with control bread (CB). The optimised levels for F1 were 11.45% for sourdough, 1.10% for dry yeast and 1.58% for wheat bran and for F2 6.99% for sourdough, 1.02% for dry yeast and 38.84% for wheat bran. The addition of sourdough significantly (P < 0.05) affected antioxidant activity, total phenolic content, in vitro ash and protein digestibility, and enzyme resistance starch contents of bread. The F1 fermentation method was found to be more effective in terms of bread properties examined.     

Fermented milk obtained with kefir grains as an ingredient in breadmaking

The objectives of this research were to study the effect of the addition of lyophilised kefir milk to premixes for household production of bread and evaluate the quality attributes of them. Four lyophilised samples were obtained from the followings: skim milk, acidified skim milk, fermented skim milk and neutralised fermented skim milk. Breads were prepared with commercial wheat flour, lyophilised milk samples and yeast through a straight dough process. Quality was assessed through loaf volume, crumb porosity and moisture, crumb texture and crust colour. Changes in texture and starch recrystallisation by X‐ray diffractometry were determined after 1 and 3 days of storage at room temperature. Breads with acidified milks showed the highest specific volumes and crumbs with the best texture properties. Crystallinity in bread with fermented milks was higher than for skim milk sample. This would indicate that there would be a certain effect of the type of milk processing on the promotion of starch retrogradation.     

Influence of temperature and application rate on efficacy of a diatomaceous earth formulation against Tribolium castaneum adults

Unsanitary storage bins can harbor grain-infesting insects, including the red flour beetle, Tribolium castaneum (Herbst). In a previous study involving heat treatment of empty bins, temperatures in the range of 50–55 °C for 2–4 h were effective in completely killing stored-product insects. Previous research in flour mills showed improved efficacy in killing stored-product insects by using diatomaceous earth (DE) dusts at temperatures below 50 °C. In the current study, the efficacy of a diatomaceous earth formulation (DiaFil^® 610) applied to concrete arenas, to simulate floor of empty bins, was examined at three application rates (0, 2.5 and 5.0 g/m²) to control T. castaneum adults at five constant temperatures (28, 36, 42, 44, and 46 °C). Ten adults of T. castaneum were placed on individual untreated and DE-treated concrete arenas for 4, 8, 12, and 24 h at each of the five temperatures. The efficacy of DE against T. castaneum adults increased with an increase in temperature and exposure time. Generally more adults died at 5.0 g/m² when compared with 2.5 g/m². In 2.5 and 5.0 g/m² DE treatments, exposure for 12 h at a temperature of 42 °C resulted in 73–77% mortality of adults with 100% mortality observed after 24 h. At 44 and 46 °C, 100% mortality of adults was observed after 24 h of exposure at both DE rates. At these two temperatures, the high mortality in untreated arenas (controls) at 8, 12, and 24 h exposures ranged from 27 to 100% confounding the true effects of DE. Our results suggest that combined use of DE and temperatures below 50 °C can be used as an integrated approach for controlling insects in empty bins prior to storage of newly-harvested grain.     

Experimental study on drying characteristics of wheat by low-field nuclear magnetic resonance

The characteristics of transverse relaxation time (T₂) of water in wheat were studied by measuring the relaxation time of low-field nuclear magnetic resonance. Analysis of the exponential distribution of T₂ revealed that wheat contains five water components. The T₂ relaxation time and distribution significantly changed during drying. The dynamic characteristics of five water components during wheat drying were determined using the signal quantity of their characteristic peaks, which showed different features. Weakly chemically bound water (T₂₂) and water ascribed to cell wall (T₂₃) were the main source of water loss. Moreover, most T₂₃ and extracellular water (T₂₄) were removed during drying. Water migration between strongly chemically bound water (T₂₁) and the other water components was bidirectional. This process was not only affected by temperature but also by wheat moisture content and proportion of the five water components. The start time of water migration advanced and growth rate of T₂₁ at the end of drying to that before drying increased at 60, 70, and 80°C. Drying at varied temperatures should be applied according to the characteristics of five water components during the drying process. In addition, high initial temperature was found to be necessary to achieve high drying rate of T₂₃, T₂₄, and free water (T₂₅). The use of drying temperature of 80°C at the early stage and then changing to 70°C reduced the heat consumption by 4.81% and increased the drying time by 9.61%.     

Moisture profiles of wheat noodles containing hydroxypropylated tapioca starch

Wheat noodles were prepared using flour to which hydroxypropylated tapioca starch was added, and the effect of this addition on the moisture distribution within the noodles during cooking was examined using a digital image processing technique. The addition of the modified starch slightly increased the moisture content and narrowed the flat distribution near the noodle surface. The distribution features reflected the changes in the water absorption behaviour caused by the properties of the modified starch and the reduction in the gluten content. Addition of the modified starch lowered Young's modulus and the energy for 99% strain of the noodles in the texture analysis to, at maximum 35% and 65%, and decreased the breakability of the noodles. These changes in the moisture distribution and textural properties have been ascribed to changes in both the state of the starch granules near the surface and the structure of the gluten network.     

Effects of pineapple pomace fibre on physicochemical properties of composite flour and dough,and consumer acceptance of fibre‐enriched wheat bread

Pineapple pomace fibre (PF, containing 70.2% total dietary fibre) can be added to increase dietary fibre of wheat bread. This study was performed to evaluate effects of PF added at 0, 5 or 10% (wheat flour‐basis) on physicochemical properties of the composite flour (wheat flour as the control, CPF‐5 and CPF‐10, respectively) and its dough, to evaluate consumer acceptance of CPF breads and to identify factors affecting willingness to purchase of CPF breads. Incorporating PF affected rheological and pasting properties of CPF. Water‐ and oil‐holding capacity of CPF increased (P < 0.05) as PF levels increased. Bread made with CPF‐5 was more acceptable than that with CPF‐10; however, it was not significantly different from the control, having similar specific volume and texture, but having about three times higher total dietary fibre than the control (4.4% vs. 1.5%). Product label and health benefit information potentially affected consumers' willingness to purchase of fibre‐enriched bread.