三轴移动载荷对半刚性路面性能影响分析

为研究多轴车辆移动载荷对半刚性路面性能影响规律,针对半刚性路面的特点,依据弹性层状体系理论,将半刚性路面的沥青层、半刚性基层、半刚性底基层及土基层按线弹性考虑,建立了半刚性路面的三维有限元分析模型,分析了车辆三轴移动载荷对半刚性路面性能影响。结果表明,3轴载荷作用下路面应力变化与车辆轴数有关,当车桥依次驶过路面时,路面应力出现3次突变,沥青层三向压应力、半刚性基层和底基层的垂直压应力、横向拉应力和水平拉应力均增大,最大拉应力出现在半刚性基层和底基层结合处;前轴驶过时轮迹带中心区域各层的横向剪应力最大,后轴驶过时轮迹带边缘区域各层的横向剪应力最大,最大值出现在沥青层底部;中轴驶过时路面各层的水平剪应力最大,最大值也出现在沥青层底部。因此,设计路面结构时,半刚性基层和半刚性底基层应选取抗弯和抗拉强度较高的材料,并应加强沥青面层的抗剪强度。     

环形橡胶径向刚度特性仿真分析

利用ANSYS软件建立了环形橡胶的有限元参数化模型,将对模型仿真所得结果与已有数据进行对比,验证了仿真模型的正确性,实现了环形橡胶径向刚度的快速计算.在此基础上,分析了内外圆柱面半径与轴向长度对环形橡胶简化径向刚度值的影响,研究了环形橡胶的径向刚度特性,确立了在环形橡胶实际设计中需要考虑的要点,为环形橡胶的设计提供了依据.     

车辆悬架减震优化设计方法仿真

车辆在不同路况和不同车速等情况下,悬架系统弹性元件受到的冲击大小差异很大,无法形成固定的振动规则,振动剧烈程度与阻尼系数无法关联.传统车辆悬架减振设计方法,采用固定阻尼系数来减少弹性元件的振动,没有考虑不同路况及车速产生的振动剧烈程度不同的问题,减振效果较差.提出一种车辆悬架减震优化有限元设计方法,分析车辆悬架减震器的功能和结构,塑造车辆悬架减震优化模型,采用ANSYS有限元软件中一阶优化方法进行车辆悬架减振优化设计,以悬架减震器阻尼力为优化目标,以减震器阻尼系数为优化设计变量,以静强度和最大减震强度为约束条件,对车辆悬架减震进行有限元优化设计,确保车辆车身振动迅速衰弱,使车身能够很快达到一种稳定状态.实验结果表明,上述方法使车辆减震阻尼力和最大减震强度都优于传统方法,具有较高的稳定性和控制精度.     

煤炭漏斗车装卸载过程仿真

煤炭漏斗车端、侧墙侧压力是车体静强度校核中的重要作用载荷.运用离散单元法,建立煤炭漏斗车仿真模型,对装卸载过程中车体所受的侧压力进行了仿真分析,并对车体内部的压力场和速度场的分布情况进行了分析.仿真结果表明,装载平衡后,端、侧墙侧压力沿墙高呈非线性分布;卸载过程中,侧墙侧压力呈现明显的波动变化.研究结果说明,离散单元法用于模拟和分析漏斗车车体压力及散粒体流动规律是可行的.仿真结果对漏斗车车体结构的研发具有一定的现实指导意义.     

蓝宝石高温光纤压力传感器的设计与仿真

针对高温环境下压力测量需求,提出采用蓝宝石材料来构造适用于特殊环境下的光纤高温法珀压力传感器。基于圆形膜片压力敏感原理设计了传感器敏感单元结构尺寸,通过Comsol有限元软件建立了敏感单元模型,对敏感膜片的表面位移及应力分布情况进行了仿真,验证了传感器设计的可靠性;同时分析了传感器的温敏效应,结果表明随温度升高,传感器的灵敏度会增大,会对压力测量产生误差,约为1.51kPa/℃,上述结果为蓝宝石高温压力传感器的结构和性能优化设计提供了有效指导。     

Effects of parameters on rotational fine blanking of helical gear简

The application of fine blanking to the manufacturing of helical gears directly from a strip has been restricted due to the traditional linear cutting stroke of the punch and die. In this work, rotational fine blanking which combined the linear and rotational motion of punch and counterpunch was applied for the forming of helical gears. A three-dimensional （3D） rigid-plastic finite element model was developed on the DEFORM-3D platform. By finite element simulation and analysis, the influences of key parameters on the punch load and cut surface were investigated. It is shown that： 1） with increasing the counterforce or helical angle, the punch load and the depth of die roll increase; 2） with increasing blank holder force, the punch load increases while the depth of die roll decreases; 3） V-ring indenter facilitates an improvement in the quality. The results of this research reveal the deformation mechanism of rotational fine blanking of helical gears, and provide valuable guidelines for further experimental studies.     

Studies regarding simulation process to static loading of the structures obtained from polylactic acid, 3D printed

Being a relatively new process, additive manufacturing needs many studies to be able to produce parts with the required properties. The aim of the paper is to establish whether, based on the physical and mechanical properties determined by tensile testing and by applying finite element analysis (FEA), viable results can be obtained regarding the behavior of the 3D printed structures at the different, static loading. The application of FEA for the tensile testing of 3D specimens led to the results close to those obtained by the tests. The values of the results obtained by simulation are higher by up to 7.2% compared with those recorded by tests. The simulation was applied both for the printed specimens from a single material and from two materials (multi-material). Regardless of the materials used in printing and the simulation method, the results of applying FEA are close to those recorded by testing.     

Image-based extended finite element modeling of thermal barrier coatings

Further advances in Thermal Barrier Coating (TBC) design are linked with the evolution of numerical models for TBCs. The present paper, therefore, enhances the idea of a currently available FEM package (OOF) that has been designed for microstructural level simulations. The approach of Extended FEM (XFEM) is incorporated in an in-house developed program to account for the existence of cracks in TBCs; both for stress-strain analysis and for heat transfer analysis. The new XFEM program is then employed to carry out the analyses of a YSZ deposit and a multilayered TBC to predict the effective Young's moduli, the overall thermal conductivities, and to assess the fracture behavior of the coating.     

Sensitivity analysis based preform die shape design using the finite element method

This paper uses a finite element-based sensitivity analysis method to design the preform die shape for metal forming processes. The sensitivity analysis was developed using the rigid visco-plastic finite element method. The preform die shapes are represented by cubic B-spline curves. The control points or coefficients of the B-spline are used as the design variables. The optimization problem is to minimize the difference between the realized and the desired final forging shapes. The sensitivity analysis includes the sensitivities of the objective function, nodal coordinates, and nodal velocities with respect to the design variables. The remeshing procedure and the interpolation/transfer of the history/dependent parameters are considered. An adjustment of the volume loss resulting from the finite element analysis is used to make the workpiece volume consistent in each optimization iteration and improve the optimization convergence. In addition, a technique for dealing with fold-over defects during the forming simulation is employed in order to continue the optimization procedures of the preform die shape design. The method developed in this paper is used to design the preform die shape for both plane strain and axisymmetric deformations with shaped cavities. The analysis shows that satisfactory final forging shapes are obtained using the optimized preform die shapes.     

高炉铜冷却壁凝固过程数值模拟

在对铜冷却壁砂型 金属型复合铸造条件下的热态工况进行分析的基础上,利用有限元数值模拟的方法首次建立了铸型传热分析对称模型。在模型中对铸型传热系统中的对流、辐射、接触边界条件和凝固潜热进行了处理,利用有限元分析软件ANSYS,分析了紫铜冷却壁的温度场的变化。数值模拟的结果与实际生产相当吻合。