NUMERICAL SIMULATION STUDY ON DEFORMATION UNIFORMITY OF EQUAL CROSS SECTION LATERAL EXTRUSION

Equal cross section lateral extrusion (ECSLE) is an effective method realizing pure shear deformation.The influence of friction factor on the deformation uniformity of ECSLE was investigated with rigid plastic finite element method.The result shows that the non-uniform deformation in extrusion is caused mainly by the friction between workpiece and die.The higher the friction factor is.the more uneven plastic deformation resulted in extruded workpiece.The relation curve of deformation uniformity vs. friction factor was drawn based on the analysis result. The curve can be used as a basis of ECSLE process design.     

基于Petri网的OLED生产线建模与仿真

介绍了OLED(Organic Light Emitting Diodes)的制造过程及制造系统的PN模型。讨论了Petri网的分析技术。针对OLED制造生产线的复杂性,描述了具体的加工过程。采用结构化方法,综合应用自上而下与自下而上相结合的方法,建立了基于赋时变迁Petri网的OLED制造生产线模型,反映了整个生产线的加工动态特性。利用仿真工具Hpsim,对模型进行了仿真分析,并对其结果进行了定性分析,同时验证了模型的合理性和有效性。     

A STUDY OF B-P UNIFIED VISCOPLASTIC CONSTITUTIVE MODEL

By combining the Bodner-Partom constitutive model and equivalent stress function, finite element methods and program on analyzing non-elastic deformation and stress for thermal viscoplastic material are studied in this paper, and it's the first time that this material model is used in a kind of engineering software-MARC. Thermal viscoplastic behavior of high temperature alloy GH536 specimen with gap is analyzed by this program. The research results show it is feasible to analyze thermal viscoplastic behavior of specimen or structure by applying B-P model.     

New inverse method for identification of constitutive parameters

A new inverse method by coupling iSIGHT and ABAQUS was proposed to determine the constitutive parameters of Al2O3sf/LY12 composite deforming at elevated temperature. It combined the merits of the f＇mite element simulation and optimization technique. The direct model was simulated with finite element code ABAQUS. The inverse problem associated with the identification of the constitutive parameters was expressed as a least square optimization problem. The direct simulation and the parameters optimization were implemented in iSIGHT integrated environment. The aim was to match the output of the direct simulation with the experiment data. The capability of the proposed inverse method was demonstrated through the identification of constitutive parameters of Al2O3sf/LY12 composite. The proposed new inverse method is also applicable to other parameters identification which is hardly determined through experiments or direct analytical method.     

动态网络规划在焊接生产中的应用

针对异种钢焊接的生产过程，采用动态网络规划，通过阶段划分，资源分配，确定最优方案。结果表明，通过采用动态网络规划，解决技术难题，优化工期，均衡资源，达到了缩短生产周期、降低生产成本的目的。     

一种新的Kossel定向方法

本文提出一种新的Kossel定向方法。它只要求测出透射Kossel花样上的三个Kossel线交点之间的距离就能定向,从而减少了误差的来源,提高了定向精度。通常的透射Kossel照片定向误差为σ=±0.3°     

CVD金刚石膜{100}取向在改进化学反应模型下生长的原子尺度模拟

建立了CVD金刚石膜{100}取向生长过程中的化学反应模型，表面吸附生长机制以沟槽处碳氢组元加入的机制为主，并用改进的KMC方法在原子尺度上模拟了该模型下（100）表面的生长过程，给出了衬底温度和甲基浓度等操作参数对膜质量的影响，结果表明，该化学反应模型能够较实际地揭示{100}取向CVD金刚石膜的生长。     

金属薄膜结合性能的评价方法研究

针对Al2O3基体上磁控溅射沉积的Au／NiCr／Ta多层金属薄膜，用压痕法、滚动接触疲劳法、摩擦力和声发射两种模式同时监测的划痕法，对比研究了金属薄膜与基体的结合性能。结果表明：压痕试验从压痕形貌上很难判断薄膜与基体是否发生剥离，压入过程中也没有诱发裂纹的产生，更无法分辨薄膜层间的分离；由于金属薄膜的塑性变形，滚动接触疲劳法很难应用于金属薄膜结合性能的表征：划痕法可应用于多层金属薄膜的特异划擦行为研究，其中摩擦力模式能反映压头进入不同金属膜层时的变化，层间声发射信号的灵敏度不如摩擦力信号，对应试验条件，摩擦力曲线存在若干以拐点为特征的载荷，摩擦力曲线上出现的拐点及拐点特征载荷值可以在一定程度上反映多层膜的层数和层厚，并可刻划出该膜／基体系承受压入载荷而不发生剥落的能力。     

Quantification of trace amounts of impurities in high purity cobalt by high resolution inductively coupled plasma mass spectrometry

An analytical method using high resolution inductively coupled plasma mass spectrometry (HR-ICP-MS) for rapid simultaneous determination of 24 elements (Be, Mg, Al, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn, Ga, Ge, As, Se, Mo, Ag, Cd, Sn, Sb, Ba, Pt, Au, and Pb) in high purity cobalt was described. Sample digestions were performed in closed microwave vessels using HNO3 and HCl. The matrix effects because of the presence of excess HCl and Co were evaluated. The usefulness of high mass resolution for overcoming some spectral interference was demonstrated. The optimum conditions for the deter- mination were tested and discussed. The standard addition method was employed for quantitative analysis. The detection limits were 0.016-1.50 μg?g?1, the recovery ratios were 92.2%-111.2%, and the RSD was less than 3.6%. The method was accurate, quick, and convenient. It was applied to the determination of trace impurities in high purity cobalt with satisfactory results.     

Employing fractals and FEM for detailed variation analysis of non-rigid assemblies

Many studies on non-rigid assemblies, or assemblies of non-rigid components, suggest that the component variation affects the assembly dimensional quality. However, little is known about how the variation of surface micro-geometry of assembly components influences the assembly dimensional quality. In this paper, a new method based on the fractal geometry and finite element method (FEM) is proposed to study such an influence. In the new method, a special fractal function, named the Weierstrass–Mandelbrot (W–M) function, is used to extract and represent the characteristics of surface micro-geometry of assembly components. FEM is applied to analyze the deformation of non-rigid assemblies by integrating the variation of component micro-geometry. The sensitivity matrix between the component variation and assembly variation is obtained by using the existing influence coefficients method. It is found that contributions of the surface micro-geometry of assembly components to the final variation of non-rigid assemblies could be substantial under certain conditions. The proposed method is illustrated through a case study on an assembly of two flat sheet metal components under different fixture-releasing conditions.