Sand corrosion,thermal expansion,and ablation of medium- and high-entropy compositionally complex fluorite oxides

Sand corrosion, thermal expansion, and ablation properties of a new class of medium- and high-entropy compositionally complex fluorite oxides (CCFOs) are examined as potential protective coating materials. Five binary oxides were mixed and sintered into dense, single-phase CCFOs of the general formula: [Hf_(1-2x)/3Zr_(1-2x)/3Ce_(1-2x)/3Y_xYb_x]O_2-δ (x = 0.2, 0.074, and 0.029). These CCFOs exhibit decreased molten sand infiltration and interaction at intermediate temperatures (1200-1300°C) in comparison with a cubic yttria-stabilized zirconia (YSZ) reference; however, at higher temperatures, the trend is reversed due to the increased chemical reactivity. The equimolar high-entropy (Hf_0.2Zr_0.2Ce_0.2Y_0.2Yb_0.2)O_2-δ exhibits no grain boundary penetration by molten sand at all examined temperatures (1200°C-1500°C), although reaction and precipitation are significant. Moreover, these CCFOs exhibit higher intrinsic thermal expansion coefficients (CTE) than the YSZ reference, thereby being more compatible with Ni-based superalloys. The 8YSZ-like (Hf_0.284Zr_0.284Ce_0.284Y_0.074Yb_0.074)O_2-δ exhibits the highest CTE in this series of CCFOs due to oxygen clustering effects. Finally, these CCFOs also exhibit lower emissivities and form unique faceted microstructures in ablative environments.     

Optimized sintering behavior and microwave dielectric properties of Ca1+2xSnSi2x+yO3+6x+2y by composition modulation

Ca_1+2xSnSi_2x+yO_3+6x+2y (0.1 ≤ x ≤ 0.9; 0.1 ≤ y ≤ 0.9) microwave dielectric ceramics were prepared through traditional solid-state reaction sintered at 1450°C–1500°C for 5 hours. The Ca₃SnSi₂O₉ second phase replaced the SnO₂ second phase of the Ca_1+2xSnSi_2xO_3+6x (x = 0, y = 0) ceramics by controlling the ratio of Ca:Sn:Si. The cracks of CaSnO₃ (x = 0, y = 0) ceramic were inhibited, the microwave dielectric properties were optimized by introducing the Ca₃SnSi₂O₉ second phase, and the CaSnO₃-Ca₃SnSi₂O₉ mixture system existed at (0.1 ≤ x ≤ 0.9, y = 0). The CaSnSiO₅ phase with positive τ_f value was related to the Si-rich in CaSnSi_yO_3+2y (x = 0; 0.1 ≤ y ≤ 0.9), and the coexistence of three and four phases was obtained at CaSnSi_yO_3+2y (0.1 ≤ y ≤ 0.9) ceramics. The CaSnSiO₅ phase appeared at CaSnSi_yO_3+2y (0.3 ≤ y ≤ 0.9) ceramics. The CaSnSi_yO_3+2y (y = 0.8) ceramic with 49.2 wt% CaSnSiO₅ phase exhibited excellent microwave dielectric properties: ε_r = 11.06, Q × f = 57,500 GHz (at 11.5 GHz), and τ_f = +8.1 ppm/°C.     

Valorization of Al slag in the production of green ceramic tiles: Effect of experimental conditions on microstructure and crystalline phase composition

This work reports the results of an investigation aimed at the development of sintered glass-ceramic tiles by the sinter-crystallization of mixtures composed of aluminum slag and reclaimed packaging glass. The thermal behaviors of mixtures incorporating 50 and 60 wt% Al slag were established by differential thermal analysis (DTA). Green compacts were sintered in a temperature range of 800°C-1050°C and then soaked for 10-60 minutes. The mineralogical characterizations of the sintered materials were obtained by X-ray diffraction (XRD). The achieved results indicated that the sintering of aluminum slag and packaging glass reclaimed led to a glass-ceramic material composed mainly of needle-like crystals of wollastonite (CaSiO₃). The bloating of samples during firing was evaluated according to a Cougny predictive diagram. After initial observations and according to bending strength characterizations, sintered tiles prepared from aluminum slag and glassy sand are appropriate for floor pavement and wall covering.     

Sintering behaviors and properties of porous ceramics derived from artificially cultured diatom frustules

Bimodal porous ceramics with high strength have been fabricated by conventional powder metallurgy utilizing artificially cultured diatom frustules (DFs). The effect of sintering temperature on thermal behaviors, phase transition, and pore structures features of DFs-based porous ceramics is investigated between 800 and 1200°C. The phase evolution of DFs powders is investigated with thermal analysis (DIL and DSC-TG). Phase transition behaviors analyzed with XRD, Raman, and FT-IR spectra confirm the transformation of quartz into cristobalite phases occurs under 1050°C. Sintering under 950°C could bind DFs powders tightly into high strength porous ceramics while maintain the multilayer pore structures simultaneously, having porosity of 56.4%, compressive strength of 15.0 MPa and surface area of 50.9 m²/g, respectively. Slit-shaped microstructures and mesopores (2-50 nm) are observed in DFs-based porous ceramics sintered under 1050°C. Collapse and blockage of pore structures as well as partial fusion of DFs particles happened at the temperature of 1100°C, indicating the presence of diminished multilayers and particle agglomeration.     

The role of the Tm3+ concentration on CaMoO4 properties processed by microwave hydrothermal under stirring condition

The compounds based on calcium molybdate (CaMoO₄) are the subject of extensive research due to their excellent optical properties and a broad range of potential technological applications. In this work, we report a systematic study of CaMoO₄:Tm³⁺ phosphors synthesized by coprecipitation and processed in a microwave-hydrothermal system at low temperature (100°C) and stirring. The effect of the Tm³⁺ doping content (0%–12%) is studied in full detail to understand their role in the CaMoO₄:Tm³⁺ morphological, structural, and luminescent properties. The X-ray diffraction, Raman, and Fourier Transform Infrared spectroscopic techniques revealed that all the prepared powders have a tetragonal crystal structure with a distinct density of cation vacancies and structural disorders. The band gap remains almost constant for doping levels lower than 8%, but it narrows strongly for powders doped with 12% Tm³⁺ ions. The designed phosphors have shown two emission bands in which intensity depends on the Tm³⁺ ions doping level. For doping levels lower than 2%, the photoluminescence profile displays a broad emission band peaking at 543 nm (green). For concentrations higher than 4%, the band centered at 543 nm decreases in intensity and the near-infrared emission band at around 800 nm, assigned to ³F₃, ³H₄ → ³H₆ transitions from Tm³⁺ ion, become more intense. The outcomes of this work reveal that appropriated Tm³⁺ ions doping levels can be applied to suppress the PL emission in the visible range and improve that in the near-infrared region in CaMoO₄-based materials.     

Thermal stability and performance of optimized ZrCx diffusion barriers in ceramic coating systems for ATF applications

Surface-modified Zr alloy claddings with advanced ceramic coatings are promising materials for accident-tolerant fuel (ATF) systems to meet stringent safety regulations concerning light water reactors. The applications of ceramic coatings are, however, limited as a result of inferior thermal stability when used in conjunction with Zircaloy-4 (Zry-4) substrates. Herein, the thermal stability of sub-stoichiometric zirconium carbide barrier layers as a function of composition was studied. Integrated ceramic coatings comprising ZrC_0.55 diffusion barriers and a Cr₂AlC top layer were synthesized via a magnetron sputtering method. After rapid thermal annealing, the ZrC_0.55 barrier layer having a thickness of 0.5 μm effectively prevented the inter-diffusion between Cr₂AlC and the Zry-4 substrate, thereby ensuring retention of the structural integrity of the integrated ceramic coating system for ATF applications.     

The effect of washing process on the cracking of ZrO2 microspheres by internal gelation

ZrO₂ microspheres are widely used as a simulant of UO₂ in the development of nuclear fuel. However, the cracking of ZrO₂ microspheres prepared by internal gelation is still a challenge during drying and sintering processes. To address this issue, we designed and optimized the washing process for obtaining crack-free ZrO₂ microspheres. Through thermogravimetric, infrared, Raman, BET, and SEM analysis, it is shown that the cracking of the microspheres is mainly related to the pores in microspheres. The washing solvent with low surface tension is used to reduce the effect of capillary force on pore shrinkage. Therefore, the optimal washing process was designed as trichloroethylene (TCE)—0.5 M NH₃.H₂O—Propylene glycol methyl ether (PM) and gel microspheres with a high specific surface area of 315.3 m²/g and pore volume of 0.4125 cm³/g were obtained. The characterizations also further showed that when the microspheres were dried and sintered, the water vapor and the decomposition gas of organic matter were completely released from the pores in the microspheres. Our new washing process could be directly extended for preparing crack-free ceramic microspheres by internal gelation.     

Effect of zirconia content and particle size on the properties of 3D-printed alumina-based ceramic cores

Alumina-based ceramic cores are used to manufacture the internal structures of hollow alloy blades, requiring both high precision and moderate properties. In this work, zirconia is regarded as a promoter to improve the mechanical properties of sintered ceramic. The effect of zirconia content and particle size on the microstructure and mechanical properties of ceramics was evaluated. The results indicate that the flexural strength of sintered ceramics reached the maximum of 14.5 ± 0.5 MPa when 20 wt% micron-sized (10 μm) zirconia (agglomerate size, consistent with the alumina particle size) was added, and 26.5±2.5 MPa when 15 wt% 0.3 μm zirconia was added. Zirconia with submicron-sized (0.3 μm) particles effectively filled the pores between alumina particles, thus leading to the maximum flexural strength with a relatively low content. The corresponding sintered ceramics had a bulk density of 2.0 g/cm³ and open porosity of 59.6%.     

Effect of MgO sintering additive on mullite structures manufactured by fused deposition modeling (FDM) technology

An optimized recipe for 3D printing of Mullite-based structures was used to investigate the effect of MgO sintering additive on the processing stages and final ceramic properties. To achieve dense 3:2 mullite, ceramic filaments were prepared based on an alumina powder, a methyl silicone resin, EVA elastomeric binder and MgO powder. Using 1 wt% MgO and a dwell time of 5 h at 1600 °C, a dense mullite structure could be obtained from filaments with a diameter of 1.75 mm. Ceramic structures with and without sintering additive were printed in vertical and horizontal direction, to investigate the effect of printing direction on mechanical strength after sintering. Using four-point bending test, it was demonstrated that by using MgO, the printing orientation did not affect the mechanical strength significantly anymore. The low Weibull modulus could be explained by the closed porosity that emerge during the degassing of the preceramic polymer due to cross-linking.     

SG4热压烧结陶瓷刀具的带状声学显微组织分析

对所发现陶瓷材料带状声学结构进行了分析，并对其成因及对材料性能的影响进行了初步探讨。