微-纳米复合陶瓷超声振动磨削的塑性-脆性 转变特征研究

基于工件超声振动磨削的单磨粒运动模型,建立超声振动磨削单磨粒最大切削厚度agm ax公式;基于压痕断裂力学,给出硬脆材料超声振动磨削塑性-脆性转变临界条件,进行超声振动磨削与普通磨削对比试验,应用SEM和AFM分析陶瓷磨削表面微观形貌特征,重点研究磨削参数对其塑性-脆性转变特征的影响。研究结果表明,砂轮平均磨粒尺寸是影响塑性-脆性转变最为主要的因素,砂轮速度对其影响次之,磨削深度对塑性-脆性转变的影响最小;得出只有当agm ax小于临界切削深度agc时,才能实现硬脆材料塑性域磨削的重要结论。     

聚合物微球在油田深部调驱技术中的研究进展

深部调驱技术作为目前提高低渗非均质油藏采收率的有效办法之一,聚合物微球因具有良好的封堵性能和深入性能得到了广泛研究。本文详细介绍了聚合物微球在地层中的深部调驱机理,介绍了聚合物微球的制备方法,综述了聚合物微球的研究内容和研究现状,并指出引入纳米材料合成功能性聚合物微球能有效解决聚合物微球的稳定性,对低渗油藏后期开发具有重要意义。     

钢件的甲酰胺高温气体碳氮共渗

应用气体渗碳的计算机精确控制技术，对常用低碳钢（AISI8720）进行了高温气体碳氮共渗试验，对不同渗碳条件（在不同时间加入不可比例的甲酰胺）下低碳钢的渗层深度和硬度进行了测定和比较分析，得出渗氮介质比较例、时间等因素对于高温气体碳氮共渗过程的影响规律。     

Investigation of Creep Feed Grinding Parameters and Heat treatment Effects on the Nickel-base Superalloys

The Nickel base Superalloys are the most famous complicated and useable of Superalloys to make hot zone components of the gas turbines. The complicated dimensional tolerances, specially at the root of the blade show importance of grinding processes at the production of blades root. The prediction of the effect of machining parameters on the soundness of component surface strengthening for reaching to a suitable surface finishing and avoiding from crack formation at the work part during machining operation often is not easy and feasible so needs to more industrial investigation.This research is about frame 5 blade designed by GE and made from Superalloy IN738LC has been investigated. The formation of a plastically deformed and heat affected zone during grinding of Superalloy IN738LC with a high depth of cut but slow work speed (creep feed grinding) was investigated. Parameters such as work speed, depth of cut and radial dressing speed have been considered as variables and their effects have been studied. During experimental performed, the voltage and current of motor measured and power and special energy calculated.Some samples heat-treated (of the 1176℃ for 1 hr under neutral argon gas and cooling rate of 15℃/min up to 537℃ and then air cooling) to study grains recrystallization. Other samples have been created from the roots of blades and then coated by Nickel to measure boundary layer micro-hardness. The results show that increasing work speed leads to increasing the use power. Increasing the depth of cut, by increasing material removal rate, and the radial dressing speed, by decreasing power, lead to decreasing special energy. The temperature created by grinding lead to decreasing plastic deformation and boundary layer formation. When the radial dressing speed changes from 1 to 0.6μm/rev and other parameters are kept unchanged the roughness of surface increases and the special energy decreases. Sufficient dressing is very essential in limiting the width of the molten zone to few micrometers. As a result, it was found that local melting at contact spots to be a rather common mechanism during grinding of superalloys, lead to so-called white layers which can easily be observed on metallographic cross sections.     

TIG焊和PAW焊中活性剂对焊缝熔深的影响

针对常规TIG焊生产效率低、熔深小等问题，研究了TIG焊和PAW焊中应用活性剂对焊缝熔深的影响。结果表明，应用活性剂后，在同样的参数下，同传统TIG相比，活性剂能够大幅度提高不锈钢、铝合金和钛合金的焊缝熔深。对于PAW焊，熔深也有增加，但是增加的幅度不如TIG效果明显，但对焊缝成形有很好的改善。同时，活性剂对铝合金焊接背面能够起到保护作用。对于钛合金，活性剂除了增加焊缝的熔深外，还能够大幅度地消减焊缝产生的气孔。     

Oxidation-sulfidation behavior of Ni aluminide in oxygen-sulfur mixed-gas atmospheres

Oxidation-sulfidation studies were conducted on sheet samples of nickel aluminide, containing 23.5 at. % Al, 0.5 at. % Hf, and 0.2 at. % B in an annealed condition and after preoxidation treatments. Continuous weight-change measurements were made by a thermogravimetric technique in exposure atmospheres of air, a low- gas mixture, and low- gas mixtures with several levels of sulfur. Detailed scanning electron microscopy (SEM), X-ray, and electron microprobe analyses of the corrosion product scale layers were performed. The air-exposed specimens developed predominantly nickel oxide; the specimen exposed to a low- .     

Oxidation behavior of 2.25Cr-1Mo steel with prior tempering at different temperatures

The oxidation behavior of a normalized 2.25Cr-1Mo steel tempered previously for 10 hr at different temperatures between 873 and 1023 K has been studied up to a maximum duration of 1000 hr in air at 773–973 K. The oxidation resistance of the steel was found to decrease significantly with the temperature of tempering. Tempering of this steel is reported to cause microstructural changes involving precipitation of Cr as carbides and a decrease in the effective (free) Cr contents, that could influence the oxidation resistance of the Cr-containing alloys. Relative compositions across the thickness of the oxide scales, as analyzed by SEM/EDX and SIMS, suggest that a less Cr-rich (and less protective) and thicker scale on the steel formed because previous tempering caused extensive depletion of free Cr.     

提高超声波探伤轧辊裂纹深度的准确度的方法

运用正交试验法，找出了超声波探伤轧辊裂纹深度最佳参数组合，提高了超声波探伤的准确度。     

Thin-skin analysis technique for interaction of arbitrary-shape inducer field with long cracks in ferromagnetic metals

In using the AC field measurement (ACFM) technique for non-destructive evaluation (NDE) of metals, a current-carrying wire structure is used to induce eddy current within a thin layer of the metal and a magnetic field sensor to measure the field perturbations in the vicinity of the metal. The sensitivity of ACFM crack detection and sizing relies on an appropriate design of the wire structure geometry together with a dully placement of the sensor. This paper presents an analytical modeling technique for evaluating the electromagnetic field interaction of an ACFM probe with a long uniform crack in a ferromagnetic metallic slab. The probe in the proposed model can have an arbitrary-shape wire inducer with no restrictions on its relative sensor position. The technique is accurate and very efficient computationally. It first uses the two-dimensional Fourier transform to obtain the field distribution at the metal surface. The Laplacian field distribution above the metal is then determined by satisfying the so-obtained boundary condition at air–metal interface. To demonstrate the accuracy of the model, we consider the special case of a rhombic wire inducer. The comparison of our results with those obtained using the conventional algorithm in the literature validates the accuracy of the model introduced in this paper. To show the generality of the model, we also present theoretical and experimental results associated with a solenoid inducer with a three-dimensional geometry for which no analytical solution is available in the literature. The theoretical prediction of crack signal supported by experimental results is used to develop a model-based method for inverting crack signal into crack depth.     

热等离子弧对钢表面淬硬深度的影响

有3种连接方式可以用于等离子弧钢的表面淬火工艺：转移弧、非转移弧和联合弧。本文对比了这3种连续方式的等离子弧对钢表面淬硬深度的影响。试验结果表明，转移弧和联合弧的加热效率比较高，可以获得比非转移弧更深的淬硬深度，但小口径的非转移弧或联合弧的电弧燃烧稳定，比较适合用于等离子弧淬火处理。