催化裂化再生系统设备应力腐蚀开裂成因分析及解决对策

通过对催化裂化装置再生系统设备裂纹断口分析 ,以及对再生烟气的组分、冷凝水酸度及露点等的分析及对设备焊接残余应力测试 ,阐明了设备应力腐蚀开裂发生的原因 ,指出了富氧操作、高露点温度和高应力水平对再生系统设备应力腐蚀的影响作用 ,并重点提出了解决和防止应力腐蚀开裂的一系列有效措施和部分应用情况     

关于CEA混凝土膨胀剂的若干技术问题--与游宝坤同志讨论

作者阐述了CEA膨胀剂混凝土的膨胀量较大，干缩小，抗裂性能良好的特性，CEA与粉煤灰掺用提高强度，改善界面过渡层的性质，提高耐久性；CEA混凝土无Ca（OH）2溶出问题。文中列出GBJ119应用技术规范，说明CEA可用于防水工程。     

Effect of crack-growth mechanism on the prediction of fracture load of adhesive joints

This paper presents observations regarding the cracking behavior of tensile-loaded structural adhesive joints. Experiments showed that fracture occurred by the development and propagation of a damage zone, rather than a single, sharp crack, and that the presence of the adhesive spew fillet did not affect the fracture load of the adhesive joints studied. For joints bonded with the mineral-filled epoxy Cybond 4523GB (American Cyanamid), there was approximately 5 mm of subcritical crack propagation prior to final fracture. Fracture-load predictions based on the initial uncracked geometry made in previous papers were unaffected by this small change in geometry. For joints bonded with the rubber-toughened epoxy Permabond ESP 310, approximately 50 mm of subcritical crack propagation was observed. It was again found that predictions made in previous papers on the basis of the initial geometry gave a good estimate of the final fracture load even though this subcritical crack propagation significantly altered the geometry, and thus the applied energy release rates. The effect of shear deformations of the adherends was also investigated, and it was found that shear deformations could be neglected in engineering calculations for joints subject to remote tensile loading.     

1100℃以上高温连铸板坯表面缺陷的模拟在线无损检测

高温状态下连铸板坯表面缺陷的在线无损检测在现代化的连铸坯热送－直轧工艺中对于保证铸坯的质量有着极其重要的意义。本文介绍了连铸坯高温探伤技术和相应的试验装置。采用涡流方法成功地模拟了１１００℃以上铸坯表面缺陷的动态检测，所用探头及检测设备均可在高温状态下长时间连续工作，能检测出深度为１．５ｍｍ，宽度为０．３ｍｍ，长为１０ｍｍ的表面缺陷，并能有效地抑制铸坯表面振动斑痕所产生的噪声影响。借助于计算机信号     

关于瞬态应力强度因子和裂纹扩展加速度之间的关系探讨

将动态焦散线法与高速摄影技术相结合,本文记录了高分子材料悬臂梁内裂纹扩展加速、减速过程。一方面,利用动态焦散线可确定扩展裂尖的瞬态应力强度因子;另一方面,利用最小二乘法将裂纹扩展的水平、垂直位移分量拟合成时间(t)的四次多项式,描述了裂纹扩展方向、裂纹扩展加速度以及裂纹扩展加速度与动态应力强度因子的关系。结果表明:裂纹扩展加速度与动态应力强度因子之间存在一定的依赖关系;利用最小二乘法将裂纹扩展的水平、垂直分量拟合成时间(t)的四次多项式,可以对裂纹的扩展方向、加速度进行定量分析。     

催化部分氧化法制氢的水碳比控制与探讨

简要介绍了国内少有的干气催化部分氧化转化制氢工艺,重点讨论了转化水碳比的控制条件,对降低水碳比操作进行了有益地探讨。     

Elastic T-stress solutions for semi-elliptical surface cracks in finite thickness plates

Three-dimensional finite element analyses have been conducted to calculate the elastic T-stress for semi-elliptical surface cracks in finite thickness plates. Far-field tension and bending loads were considered. The analysis procedures and results were verified using both exact solutions and approximate solutions. The T-stress solutions are presented along the crack front for cracks with a/t values of 0.2, 0.4, 0.6 or 0.8 and a/c values of 0.2, 0.4, 0.6 or 1.0. Based on the present finite element calculations for T-stress, empirical equations for the T-stress at three locations: the deepest, the surface and the middle points of the crack front under tension or bending are presented. The numerical results are approximated by empirical formulae fitted with an accuracy of 1% or better. They are valid for 0.2?a/c?1 and 0?a/t?0.8. These T-stress results together with the corresponding K or J values for surface cracks are suitable for the analysis of constraint effects for surface cracked components.     

Thermomechanical fatigue—damage mechanisms and mechanism-based life prediction methods

An existing extensive database on the isothermal and thermomechanical fatigue behaviour of high-temperature titanium alloy EVII 834 and dispersoid-strengthened aluminum alloy X8019 in SiC particle-reinforced as well as unreinv conditions was used to evaluate both the adaptability of fracture mechanics approaches to TMF and the resulting predictive capabilities of determining material life by crack propagation consideration. Selection of the correct microstructural concepts was emphasised and these concepts were, then adjusted by using data from independent experiments in order to avoid any sort of fitting. It is shown that the cyclic /-integral (δJ_eff concept) is suitable to predict the cyclic lifetime for conditions where the total crack propagation rate is approximately identical to pure fatigue crack growth velocity. In the case that crack propagation is strongly affected by creep, the creep-fatigue damage parameter δ_CF introduced by Riedel can be successfully applied. If environmental effects are very pronounced, the accelerating influence of corrosion on fatigue crack propagation can no longer implicitly be taken into account in the fatigue crack growth law. Instead, a linear combination of the crack growth rate contributions from plain fatigue (determined in vacuum) and from environmental attack is assumed and found to yield a satisfactory prediction, if the relevant corrosion process is taken into account.     

Asymptotic stress intensity factor density profiles for smeared-tip method for cohesive fracture

The paper presents a computational approach and numerical data which facilitate the use of the smeared-tip method for cohesive fracture in large enough structures. In the recently developed K-version of the smeared tip method, the large-size asymptotic profile of the stress intensity factor density along a cohesive crack is considered as a material characteristic, which is uniquely related to the softening stress-displacement law of the cohesive crack. After reviewing the K-version, an accurate and efficient numerical algorithm for the computation of this asymptotic profile is presented. The algorithm is based on solving a singular Abel's integral equation. The profiles corresponding to various typical softening stress-displacement laws of the cohesive crack model are computed, tabulated and plotted. The profiles for a certain range of other typical softening laws can be approximately obtained by interpolation from the tables. Knowing the profile, one can obtain with the smeared-tip method an analytical expression for the large-size solution to fracture problems, including the first two asymptotic terms of the size effect law. Consequently, numerical solutions of the integral equations of the cohesive crack model as well as finite element simulations of the cohesive crack are made superfluous. However, when the fracture process zone is attached to a notch or to the body surface and the cohesive zone ends with a stress jump, the solution is expected to be accurate only for large-enough structures.     

Characterisation of plasticity-induced closure--crack flank contact force versus plastic enclave

This paper presents some results from a totally new and powerful fusion between automated, digital photoelastic techniques and mathematical analysis of a crack experiencing closure. In essence, real-time photoelastic stress field data is acquired and fitted to a Muskhelishvili complex potential model of a loaded crack experiencing closure. The fit entails optimisation of multiple variables via a memetic algorithm, which combines a genetic algorithm and a local search. From observations made in this work, it is proposed that the plastic enclave around a crack tip will shield the crack from the full influence of the applied stress field. Furthermore, the effects of this ‘back stress’ are overcome by the applied tensile load in a way that, often, cannot be readily correlated with crack contact length, wake contact force, or with compliance.