不同添加剂对AgSnO2In2O3触头材料电性能的影响

采用内氧化法工艺制备了不含添加剂及分别含添加剂CuO或TeO2的3种AgSnO2In2O3触头材料。应用模拟继电器试验设备检测了这3种材料在AC230 V、25 A阻性负载条件下的电寿命、熔焊力、电弧能量、燃弧时间、质量侵蚀率等相关电性能参数,并对检测结果及试验后铆钉触头样品进行了分析。研究发现:与不含添加剂的AgSnO2In2O3材料相比,添加剂CuO对材料的电寿命影响不大,而添加剂TeO2明显提高了材料的电寿命;含添加剂的两种材料的熔焊力和电弧能量均有了不同程度的降低,但它们的质量侵蚀率却明显增加。     

水泥散装无人值守系统数据管理

数据的实时性、准确性、全面性和灵活性是水泥散装无人值守高效、稳定、可靠运行的保证。本文主要以某水泥集团散装技改为例,讨论散装无人值守系统中运用的技术手段和对数据的管理。     

划痕法测Ni—P合金镀层结合力的研究

本文用划痕法测定了Ni-P合金镀层的结合力;观察了划痕侧面镀层的失效形式;分析了三种评定结合力的参数。结果指出,临界载荷L_C、平均应力σ_A用于评定Ni-P镀层的结合力是有条件的,而B-W公式存在的问题更多。     

平行刃剪切机剪切过程的有限元仿真模拟分析

金属剪切过程是一种复杂的弹塑性大变形过程,同时还存在着应力与应变之间的物理非线性、位移与应变之间的几何非线性以及工具与试件之间的接触边界非线性等多重非线性关系。本文用计算机辅助工程(CAE)软件——高度非线性结构有限元分析软件MARC对平等刃剪切机的剪切过程进行了三维弹塑性大变形仿真模拟,探索出一种求平行刃剪切机力能参数的数值仿真模拟方法。     

Roll force,torque, lever arm coefficient,and strain distribution in edge rolling

Due to the growing importance of width control in strip and plate mills, edge rolling is currently an im-portant process in hot rolling mills. Research in edge rolling has been carried out, and in the present ar-ticle, models for roll force, torque, and lever arm coefficient are derived using the upper bound method. A simple, kinematically admissible deformation zone and velocity field, independent of friction in the roll gap, is proposed, and the energy dissipation rate is derived. The formula for energy dissipation rate has, in practice, no limitation because all edge rolling geometries are safely in the area where the formula is valid. Roll force and torque are derived by means of two independent integrals. Thus, the lever arm coef-ficient is evaluated from the expressions for roll force and torque using conventional rolling theory. Roll-ing trials report good agreement with theory. Measured roll forces are similar to calculated forces. Furthermore, the shape of the dogbone that arises during edge rolling is in fairly good agreement with the calculated dogbone shape. Deviations are due to the deviation from ideally plastic material in the ex-periments. Also, the strain distribution over the dogbone is similar to the proposed deformation zone. Thus, a new formula has been developed to a stage that it can be implemented in width control systems for edge rolling stands in hot strip and plate mills.     

Cutting force estimation in sculptured surface milling

Cutting force milling models developed up to now are mostly used for planar milling using end-mills. Only a reduced number of models applying ball-end mills have been developed. Furthermore these models usually only consider horizontal surface machining, even though the main application of ball-end mills is sculptured surface machining. This article proposes a model that is able to estimate the cutting forces in inclined surfaces machined both up-milling and down-milling. For this purpose a semi-mechanistic model has been developed that calculates the cutting forces based on a set of coefficients which depend on the material, the tool, the cutting conditions, the machining direction and the slope of the surface.A coordinate transformation has been included in order to consider the slope milling case with different cutting directions.The model has been tested on two materials, an aluminum alloy Al7075-T6 and a 52 HRC tool steel AISI H13. Validation tests have been carried out on inclined planes using different slopes and different machining directions.The results provide errors below 10% in most of the cases and both the value and shape of the predicted forces adjust the measured cutting force.     

EXPERIMENTAL TESTING OF DRAW—BEAD RESTRAINING FORCE IN SHEET METAL FORMING

Due to complexities of draw-bead restraining force calculated according to theory and depending on sheet metal forming properties experiment testing system, a simplified method to calculate draw-bead restraining force is put forward by experimental method in cup-shaped drawing process. The experimental results were compared with numerical results and proved agreement. It shows the method is effective.     

EFFECT OF ALLOY ELEMENTS ON QUASIEQUILIBRIUM MICROSTRUCTURE IN Fe-Mn-Ni-Cr STEELS

The microstructures of Fe-Mn-Ni-Cr steels with medium carbon and the effect of alloy ele-ments on them have been investigated by means of X-ray diffraction quantitative phase ana-lyses,metallography and hardness tests.The volume fraction of martensite in steels quenchedat 1100℃ can be expressed as:f_M~(1100)=162.643-15.482Mn-7.36Ni-4.286(Cr+Mo+V)Based on this expression,the quasi-equilibrium microstructure diagram has been obtained.Itis shown that the effect of Mn on the austenite stability is greater than that of Ni.The equiva-lent [Ni]=2.104Mn+Ni and equivalent [Cr]=Cr+Mo+V.The driving force for martensite transformation at M_s point has been calculated to hedrastically decreased by element Mn.     

QUASI-EQUILIBRIUM MICROSTRUCTURES AND EFFECT OF ALLOY ELEMENTS IN Fe-Mn-Ni-Cr STEELS

本文利用X射线定量相分析及金相观察和硬度测试,考察了中碳Fe-Mn-Ni-Cr钢的组织及合金元素的作用。建立了经1100℃淬火后的马氏体体积分数与合金成分的定量关系式; f_M~(1100)=162.643-15.482Mn-7.36Ni-4.286(Cr+Mo+V)并在此基础上给出了亚平衡组织图。结果表明,Mn稳定奥氏体的作用大于Ni的作用。Ni和Cr当量分别以[Ni]=2.104Mn+Ni,[Cr]=Cr+Mo+V表示。计算了M_S点处的马氏体相变驱动力,指出Mn具有强烈降低相变驱动力的作用。     

胫骨的层状微结构研究

利用扫描电镜对胫骨的微结构进行观察，结果显示胫骨是一种由羟基磷灰石和胶原蛋白组成的生物层状陶瓷复合材料，其增强相羟基磷灰石在骨中占较大比例，并平行于骨的表面以层状的形式排列。观察也显示这些羟基磷灰石层又是由许多羟基磷灰石片所组成，这些羟基磷灰石片具有长而薄的形状，也以平行的方式整齐排列。基于在胫骨中观察到的羟基磷灰石片的微结构特征，通过微结构模型分析及实验，研究了这种微结构的最大拔出力。结果表明：羟基磷灰石片长而薄的形状以及层状排列方式增加了其最大拔出力，进而提高了骨的断裂韧性。