Study on Surface Engineering of Normalized Steels Subjected To Machine

Engineering the surfaces of components to improve the life and performance of parts used in automotive and aerospace engineering is the active area of research. Suitable Thermal/Mechanical/Thermo mechanical surface engineering treatments will produce extensive rearrangement of atoms in metals and alloys and corresponding marked variations in Physical, Chemical and Mechanical properties. Among the more important of these treatments are heat treatment processes such as hardening by Quenching, Induction hardening and Case Carburizing which rely on phase transformations to produce desired changes in mechanical properties. Other processes where phase transformation occur are casting, welding and machining etc. [1] Phase transformation may be homogeneous or heterogeneous. Homogeneous involves rearrangements in the structure of the material taking place simultaneously in all parts of the solid, while the heterogeneous transformation involves structural changes which are more localized. Alternatively they could be called as Isothermal and Nonisothermal transformation. But irrespective of the classification, these transformations alter the structure of the material giving rise to changes in the mechanical and physical properties of the processed material. It is of interest to review some consequences of surface modification in isothermal (Normalizing) and nonisothermal transformations (Machining) of low carbon steels.     

高深宽比SU-8微结构的简易加工技术

为了提高微驱动器的性能,提出了一种在氧化铟锡(ITO)玻璃上加工高深宽比SU-8微结构的方法.在导电玻璃的ITO层上涂覆一薄层AZ-4620正光胶,用常规的接触式曝光法,将光刻掩模上的二维图形转移到AZ-4620光胶层上,显影后利用ITO玻璃的导电性,在AZ-4620光胶曝光处电沉积镍,原掩膜图形可保真地转移到ITO玻璃表面的镍镀层上,使紫外光透过ITO玻璃基底进行反面曝光,从而保证了光刻掩模与SU-8光胶层间的完全接触,消除了厚光胶层表面不平在曝光时的散射和基片材料的反射影响,成功制备了深宽比为16、侧壁垂直度为89.5°的微结构.本方法使用设备简单,加工成本低.     

Coalescence dynamics of two droplets of different viscosities in T-junction microchannel with a funnel-typed expansion chamber

The coalescence behavior of two droplets with different viscosities in the funnel-typed expansion cham-ber in T-junction microchannel was investigated experimentally and compared with droplet coalescence of the same viscosity.Four types of coalescence regimes were observed:contact non-coalescence,squeeze non-coalescence,two-droplet coalescence and pinch-off coalescence.For droplet coalescence of different viscosities,the operating range of non-coalescence becomes narrowed compared to the droplet coalescence of same viscosity,and it shrinks with increasing viscosity ratio η of two droplets,indicating that the difference in the viscosity of two droplets is conducive to coalescence,especially when 1 ＜ η＜ 6.Furthermore,the influences of viscosity ratio and droplet size on the film drainage time (Tdr) and critical capillary number (Cac) were studied systematically.It was found that the film drainage time declined with the increase of average droplet size,which abided by power-law relation with the size dif-ference and viscosity ratio of the two droplets:Tdr ～ (ld)0.25±0.04 and Tdr ～ (η)-0.1±002.For droplet coales-cence of same viscosity,the relation of critical capillary number with two-phase viscosity ratio and dimensionless droplet size is Cac =0.48λ0.26l-2.64,while for droplet coalescence of different viscosities,the scaling of critical capillary number with dimensionless average droplet size,dimensionless droplet size difference and viscosity ratio of two droplets is Cac =0.11 η-0.07ls-2.23ld0.16.     

Ni/W比对NiWCx催化剂加氢性能的影响

过渡金属碳化物具有类似贵金属的电子结构和加氢性能。采用等体积浸渍法制备了不同Ni/W比的NiW/γ-Al₂O₃催化剂,以程序升温碳化法转化为NiW碳化物后对芳烃模型化合物和低温煤焦油中分离所得芳烃组分进行加氢处理。催化剂的N₂吸附、XRD、H₂-TPR和SEM表征表明,Ni的添加促进了载体表面WO₃物种的分散和还原,抑制了WO₃晶体的团聚和大晶粒的生成。萘的加氢实验表明,Ni/W原子比为0.6时催化剂的活性最佳,而添加苯酚和吡啶后的模型油加氢过程中萘的转化率和十氢萘的产率均明显下降,Ni/W原子比为0.47和0.6的催化剂性能相近,煤焦油中芳烃组分加氢后Ni/W原子比为0.47的催化剂性能更优。结果表明,Ni和W均具有良好的加氢活性,但Ni耐杂原子性能较差,二者存在一个最佳的配比以使加氢性能更优。有杂原子化合物存在时,如煤基芳烃组分的加氢,Ni/W原子比为0.47的NiW碳化物催化剂具有更好的加氢性能。     

解析参数对活性焦再生过程及再生效果的影响

 活性焦的热解析参数对再生活性焦的脱硫脱硝性能和机械强度至关重要。为了明确解析参数对活性焦再生过程和再生效果的影响规律,通过热解析试验探究活性焦硫残余比例、CO₂和CO生成量及再生活性焦脱硫脱硝性能随解析温度和解析时间的变化规律,继而明确适宜的活性焦热解析参数。结果表明,活性焦升温解析过程中,脱硫产物在317 ℃左右迅速分解,随后分解速率下降;在进入恒温解析阶段后脱硫产物分解速率先快速下降,而后进入缓慢解析状态。硫残余比例随恒温解析温度的升高而下降,在530 ℃下解析3 h可使脱硫产物完全解析;解析温度高于430 ℃后,活性焦表面的酚基、醌基、内酯基等含氧官能团分解量明显增加,并随恒温解析温度的升高而持续增加,分解所生成的CO和CO₂也随之大幅增加,这将使活性焦的孔隙结构进一步发展,继而不利于活性焦机械强度的保持;解析温度低于530 ℃时,硫残余比例随解析温度的升高而持续降低,使再生活性焦的脱硫脱硝性能持续提高;解析温度高于530 ℃后,含氧官能团分解量随解析温度的升高而持续增加,这将有利于提高活性焦表面SO₂氧化反应速率,继而使再生活性焦的脱硫性能持续升高,但酚基、内酯基等酸性含氧官能团的分解使再生活性焦对NH₃的吸附性能降低,进而使其脱硝性能降低。在兼顾再生活性焦脱硫脱硝性能、机械强度和生产效率等多方面因素时,430 ℃恒温解析3 h是相对较优的解析参数。在此解析条件下,再生活性焦的硫残余比例仅为1.8%,含氧官能团尚未发生大量分解,脱硫脱硝性能相对较为优良。     

高铝高炉渣系的熔化特性

 为了掌握高Al₂O₃条件下(w(Al₂O₃)为15%以上)高炉渣系的熔化特性,利用差式扫描量热仪分析了不同w(MgO)/w(Al₂O₃)、碱度(R)以及w(Al₂O₃)对高铝高炉渣的熔化温度及熔化热的影响。试验结果表明,炉渣熔化开始温度为1 248～1 291 ℃、熔化结束温度为1 432～1 485 ℃、熔化热为137～211 J/g;当w(Al₂O₃)=15%、高w(MgO)/w(Al₂O₃)时,发生了共晶逆反应,导致高炉炉渣熔化开始温度逐渐降低,但由于高炉炉渣的液相线温度基本未变,所以炉渣熔化结束温度基本未发生改变;w(Al₂O₃)为20%时,随着w(MgO)/w(Al₂O₃)的增加,炉渣中易生成熔点较高的镁铝尖晶石,导致高炉炉渣熔化开始温度逐渐增大,与此同时,炉渣液相线温度逐渐降低,导致炉渣熔化结束温度逐渐降低;随着碱度R的增加,高炉炉渣中生成了具有高熔点的化合物、炉渣的液相线温度升高,使得高炉炉渣的熔化开始温度逐渐增加、炉渣熔化结束温度逐渐升高;随着w(Al₂O₃)的增加,发生了共晶逆反应,故炉渣的熔化开始温度逐渐降低,而随着w(Al₂O₃)的增加,炉渣中键能较大的Al—O键增多,需要在更高温度下才能实现炉渣的最终熔化,即熔化结束温度逐渐增加;随着w(MgO)/w(Al₂O₃)、R以及w(Al₂O₃)的增加,炉渣熔化热逐渐增多。分析认为,随着R的增加,炉渣中有高熔点化合物的生成,熔化热增加;随着炉渣中w(Al₂O₃)的增加,炉渣中Al—O键增多,解聚破坏熔渣结构消耗的热量增多;而随着w(MgO)/w(Al₂O₃)增加,高熔点化合物的生成或熔化开始温度降低,造成熔化热增加。     

基于群延时信息的超声信号处理方法

充分利用超声信号的群延时信息，结合短时傅里叶变换，给出了群延时对频率导数在时一频域中的分布，以此来反映时一频域中局部信噪比的强弱。在此基础上，进一步利用超声信号的群延时信息，极大地增强了缺陷信号。     

制氢装置弯头爆裂原因及措施

分析了制氢装置中变气蒸汽发生器出口弯头在不到 半年时间内出现两次冲刷减薄爆裂的原因，并提出采取更换材质、扩大管径、控制工艺指标及优化原料等预防措施.     

深冲汽车簿钢板织构的表述方法

利用晶体学性质,将深冲汽车薄板的两种主要特征织构表述于反极图之中,再利用织构定量技术便能简捷地分析深冲钢板的织构与深冲性能的关系。经验证,此法与ODF定量分析所得的结果一致。     

铁矿石冶金性能实验方法的改进

在不影响实验结果的前提下，对铁矿石的还原度实验方法进行改进。改进后每个实验时间缩短3～4．5h，且大大降低了实验成本。