新型热管反应器在轻烃醚化中的研究及应用

将热管技术与催化反应器结合,构建了蛇形回路热管反应器。利用该反应器,进行了轻烃醚化工业侧线试验,考察了进料温度、液相体积空速、冷却水流量、进料浓度对反应结果的影响;测定了催化床层的轴向温度分布。利用反应器数学模型并结合试验数据,采用下山单纯形最优化方法获得了床层对热管的传热膜系数准数关联方程。所开发的新型热管反应器在2万t/a甲基叔丁基醚(MTBE)生产装置的扩能改造中应用成功。     

Propylene epoxidation in a microreactor with electric heating

Gas phase propylene epoxidation on gold catalysts has attracted wide attention from industry and academia due to its high selectivity. However, it suffers from low propylene conversion and rapid catalyst deactivation. Experiments showed that propylene conversion could be increased by raising H₂, O₂, or C₃H₆ concentration in the feed, but the feed compositions were within the explosion limit. It was also shown that the activity of the used catalyst could be fully recovered, but the regeneration temperature was 280 °C, much higher than that for reaction. Therefore a microchannel reactor was devised to suppress explosion and was constructed with Fecralloy, to raise the temperature rapidly for catalyst regeneration by electric heating. In two minutes the temperature of the reactor could be raised from 50 to 300 °C. Catalysts were coated on the alloy belt by dip coating, and the performance of the reactor was evaluated under different operating conditions. Results showed that in the microreactor the overall reaction rate was controlled mainly by the intrinsic reaction rate, and also influenced by film diffusion to a certain extent. The deactivated catalyst was regenerated in the microchannel reactor and the activity was fully recovered.     

Experimental and theoretical study of membrane-aerated biofilm reactor behavior under different modes of oxygen supply for the treatment of synthetic wastewater

This study compares, experimentally and theoretically, five different modes of supplying oxygen to a membrane-aerated biofilm reactor (MABR), and search for the more efficient ways of treating wastewaters. A single-tube MABR was used to measure the decrease of an organic substrate (sodium acetate) in water by supplying oxygen in different modes, namely: (1) by feeding the membrane tube either with oxygen or air (or none of them); (2) in some cases by simultaneous sparging air to the residual water. The dynamics of the substrate and oxygen consumption were measured during the batch experiment, and two mathematical models are developed to predict their transient responses using a Monod kinetic with dual substrate limitation. The models predict biomass growth and the production of extracellular polymer substances (EPS), which in turn causes the biofilm to grow; they account for the counter-diffusion of substrate and oxygen within the EPS structure that contains the cells, and one of them incorporates the mass transport by convection and diffusion in the surrounding liquid contained inside the interconnected pores and channels within the biofilm. Transport and kinetic parameters are estimated from experiments, and both models successfully predict concentration measurements in some of the set of experiments. It was found that all of the modes of oxygen supplied in a MABR were more efficient than the traditional suspended cell process.     

Study of Hydrodynamics,Mixing and Gas‐Liquid Mass Transfer in a Split‐Rectangular Airlift Reactor

Global hydrodynamic characteristics, liquid mixing and gas‐liquid mass transfer for a 63 L split‐rectangular airlift reactor were studied. Correlations for gas holdup and overall liquid circulation velocity were derived for the air‐water system as a function of the specific power input; these were compared to data and correlations for reactor volumes between 4.7 L and 4600 L. A partial recirculation of small bubbles in the riser was observed when U_gr > 0.03 m/s, which was attributed to the use of a single‐orifice nozzle as the gas phase distributor. The dimensionless mixing time and the overall axial dispersion coefficient were nearly constant for the range of gas flow rates studied. However, values of K_L/d_B were greater than those reported in previous studies and this is caused by the partial recirculation of the gas phase in the riser. While scale effects remain slight, the use of a gas distributor favouring this partial recirculation seems adequate for mass transfer in split‐rectangular airlift reactors.     

水解酸化-SBR法处理生物制药废水

对采用水解酸化-SBR法处理生物制药废水的调试运行作了详细说明。工程实践表明，该工艺对处理有机物浓度高、水质水量波动大的生物制药废水是切实可行的，出水水质可达到国家污水综合排放标准一级标准．剩余污泥也得到有效处理处置。该工艺结构简单，操作简便，占地面积小，运行效果稳定，具有推广应用价值。     

CoX催化苯乙烯氧化-膜分离耦合连续反应工艺的研究

将细小的CoX催化苯乙烯氧化悬浮体系与无机膜分离耦合,实现了反应的连续操作,考察了温度、催化剂用量、溶剂量和搅拌速度对反应结果和膜通量的影响。结果表明膜分离过程不会对反应活性造成影响,操作过程中各因素对膜通量的影响归因于此条件下催化剂对膜孔的堵塞及其在膜表面的沉积程度,而超声是一个很好恢复膜通量的手段。在m(CoX)∶m(苯乙烯)=0.16、V(溶剂)∶V(苯乙烯)=3、反应温度100℃、停留时间6 h、搅拌速度800 r/min,跨膜压差0.03 MPa的条件下,苯乙烯的转化率达54.3%,环氧苯乙烷的选择性达到51.4%,苯甲醛选择性达到31.0%,膜通量为28.9 L/(m2.h)。     

Study of mass transfer in a vertically moving particle bed electrode

A study was made of the influence of process parameters on the mass-transfer coefficient in a flow-through cell with a cascade of rotating drums partially filled with conductive particles (called the vertically moving particle bed). Copper deposition from an acidic sodium sulphate solution was used as the model reaction. To evaluate the experimental data a macrohomogeneous mathematical model of potential and current density distribution inside the cell was developed. The electrolyte flow distribution between the empty space above the particle bed and through the bed was evaluated. On the basis of these results the following correlation is proposed:

美国能源部的浆态床F－T合成技术

浆态床Ｆ－Ｔ合成技术是美国能源部Ｆ－Ｔ合成技术的主要开发项目。本文就浆态相Ｆ－Ｔ合成催化剂的开发、中试示范实验和浆态反应器的化工基础研究作一扼要的介绍。     

Structural characterization of reactor blends of polypropylene and ethylene‐propylene rubber

Blends of isotactic polypropylene (PP), ethylene‐propylene rubber copolymer (EPR), and ethylene‐propylene crystalline copolymer (EPC) can be produced through in situ polymerization processes directly in the reactor and blends with different structure and composition can be obtained. In this work we studied the structure of five reactor‐made blends of PP, EPR, and EPC produced by a Ziegler‐Natta catalyst system. The composition of EPR was related to the ratio between ethylene and propylene used in the copolymerization step. The ethylene content in the EPR was in the range of 50–70 mol %. The crystallization behavior of PP and EPC in the blends was influenced by the presence of the rubber, and some specific interactions between the components could be established. By preparative temperature rising elution fractionation (P‐TREF) analysis, the isolation and characterization of crystalline EPC fractions were made. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2155–2162, 2004     

反应堆流场分析的数值模拟

运用CFD分析工具对反应堆内的流场分布进行数值模拟,给出反应堆燃料组件入口处流场的速度和流量分配情况.通过对计算结果的比较分析,对核电厂反应堆内的流动特性有比较全面的了解,从而为反应堆堆内构件的设计和优化提供分析依据.结果表明反应堆内流场采用CFD技术进行模拟计算是可行的.