甲醇蒸汽转化炉炉管损伤分析及修复

通过对乙烯厂甲醇车间蒸汽转化炉炉管的材料成分、力学性能、金相组织等的分析，确定定其失效模式为高温蠕变损伤，找到造成及影响炉管失效的主要因素。并对炉管的修复以及预防提出了有效的方法及建议。     

Damage and strain in pseudomorphic vs relaxed GexSi1−x layers on Si(100) generated by Si ion irradiation

We compare both the strain and damage that 100 keV Si irradiation at room temperature introduces in pseudomorphic and relaxed Ge_xSi_1−x films grown on Si(100) substrates. The ion range is such that the Si/Ge_xSi_1−x interface is not significantly damaged. The amount of damage produced in pseudomorphic and relaxed Ge_xSi_1−x layers of similar x for irradiation doses up to 2.5 × 10¹⁴ Si/cm² is the same, which proves that a pre-existing uniform strain does not noticeably affect the irradiation-induced damage. However, the irradiation-induced strain does depend on the pre-existing strain of the samples. Possible interpretations are discussed. On leave from Inst. voor Kern en Stralingsfysika, Catholic University of Leuven, Belgium.     

A Method of Combined SHPB Technique and BP Neural Network to Study Impact Response of Materials

Abstract:  A new method combining the split Hopkinson pressure bar (SHPB) technique with the back-propagation (BP) neural network program is proposed. By this method, the treated strain wave signals become smooth with less noises induced by the transverse inertia. Moreover, the dynamic rate-dependent constitutive behaviour of materials can be identified, without any pre-assumption of a constitutive model. It is found that by taking the experimentally measured data of strain, strain rate and time as 'input' and the corresponding data of stress as 'output' of the BP neural network, the dynamic constitutive behaviour with internal damage or phase transformation evolution is easy to be identified, where the time could represent either the internal damage evolution or phase transformation process accompanied with the deformation process. It is emphasised that the data learnt by the BP neural network must include both loading and unloading processes, if the whole loading and unloading response is to be correctly predicted. The comparisons between the predictions and experimental results are in good agreement for both polyamide (PA) polymer (as an example of nonlinear viscoelastic materials) and Ti–Ni alloy (as an example of superelastic materials with stress-induced phase transformation).     

碎丝埋弧焊在大型立式储罐中的应用

大型储罐底板焊接及变形控制是保证储罐整体施工质量的关键环节,采用碎丝填充的焊接方法可以防止变形,同时可以有效地避免应力集中,提高施工质量。文章介绍了碎丝埋弧焊的原理、工艺参数和焊接方法。实践证明,填充碎丝不仅是一种减小底板焊接变形的手段,同时可以充分利用焊接热能,节约焊接时间和焊剂用量,经济效益好,是一种值得推广的技术。     

陕北富县探区天然气藏钻井液屏蔽暂堵技术

陕北富县探区上古生界储层属低孔、低渗的致密储层,下古生界主要储集空间为溶蚀孔洞和裂缝,孔洞多为1～3 mm的小孔,裂缝宽度为0.2～7.0 mm,油气主要聚集在裂缝中.优选出了由复合暂堵剂CXD、憎水性屏蔽剂DYC和表面活性剂ABA组成的屏蔽暂堵配方,其中CXD具有架桥作用并对裂缝性储层有独特暂堵效果,DYC有浊点效应、能在井壁上快速形成阻止滤液侵入的油膜,ABA能减少水锁损害.加入暂堵剂后的钻井完井液,抑制性增强,页岩回收率在90%以上;高温高压滤失量降低,滤饼薄而韧、光滑;岩心静态渗透率恢复值大于90%;滤饼摩阻系数降低.富古6井通过使用该完井液,堵塞比和表皮系数都在轻微污染范围内,井径扩大率比其它井有不同程度的降低,表明优选出的屏蔽暂堵钻井完井液,能很好地保护陕北探区天然气藏.     

原油沥青质沉积引起储集层损害的室内评价

防止沥青质沉积造成的储集层损害是渤海稠油油藏开发生产中遇到的技术难题之一。结合渤海SZ36-1油田实际情况，使用岩心流动实验装置，建立沥青质沉积导致储集层岩心渗透率下降的室内评价方法，并应用SARA法对稠油发生沥青质沉积的可能性进行预测。评价实验结果表明，损害程度与沥青质沉积量和储集层岩心的原始渗透率有关。沉积量越大，原始渗透率越低，则损害越严重。表5参12     

Experience with Siberian Centralized Dispatch Regulation regarding location determination of damages sustained by intersystem high-voltage transmission lines

A set of measures that can be implemented by the Relay-Protection and Automated-Equipment Service for Centralized Dispatch Regulation (CDR) in Siberia to determine the location of damage sustained by inter-system 550-and 220-kV transmission lines maintained by the United Power System (UPS) of Siberia, and the methodology and technology of damage-location determination (DLD) are described. The damage sustained by the 500-kV high-voltage lines (HL), and the accuracy of DLD relative to zero-sequence emergency parameters are analyzed statically. __________ Translated from élektricheskie Stantsii, No. 5, pp. 59–62, May, 2006.     

双头螺栓失效分析

与汽车电机装配在一起的双头螺栓在拧紧后不久便发生断裂。采用扫描电镜、化学分析、金相检验等方法对失效件进行了检测，同时又进行了氢脆试验验证。结果表明，螺栓在进行表面酸洗及电镀时，氢向金属内部扩散和富集，当氢浓度达到一定临界值后，促使氢致裂纹的产生和扩展。在外应力的作用下，即出现氢脆现象导致螺栓断裂。     

用屏蔽暂堵技术封堵水平井裂缝性漏层

克拉玛依油田HW702水平井的大斜度段和水平段,将穿越纵向裂缝发育的二叠系佳木河组储层。为安全钻进和保护油层,用超细碳酸钙和磺化沥青复配后加入复合离子钻井液中成屏蔽暂堵的堵漏钻井液。室内用岩心试验,屏蔽暂堵后渗透率可降为0,暂堵深度小于3cm,可用酸化和射孔解堵。现场使用效果也很好,使HW702水平井顺利完钻,并获得工业油气流。     

Bridge design with reserve and residual reliability constraints

System reliability is evolving as an important design method for selecting components and topology. It should be used to investigate the original intact structure behavior as well as providing sufficient reserve capacity under likely accident and damage scenarios. Highway bridges are an area of special concern since effort to optimize the cost of construction may not provide adequate redundant capacity. The paper describes an example in which a typical girder bridge structure is optimized (both size and girder spacing) to achieve target system performance. System reliability constraints are imposed on the behavior of the intact structure under highway loads. Also, residual system reliability constraints are imposed to control safety under specified accident scenarios corresponding to damage and “lost” members due to corrosion, fatigue, fire or accidental collisions. An optimal design framework for controlling safety under all these life cycle situations is thus provided.