水口出口结构对大方坯连铸结晶器内流体流动的影响

基于相似理论,采用0.6:1的缩小水模型研究了采用不同出口结构的水口浇注时连铸大方坯结晶器内钢液、液渣以及气泡的运动行为.结果表明,使用直通型水口浇注时,液面波动较小,液渣层分布均匀,气泡和流股的冲击深度较深,气泡上浮困难,不宜采用吹氩工艺;使用双侧孔水口浇注时,液面波动合理,液渣分布较均匀,流股及气泡冲击深度较浅,流股冲击深度较直通型水口小30 mm左右:采用四侧孔水口浇注时,液面波动均匀,液渣分布均匀且活跃,气泡和流股冲击深度很浅,气泡容易上浮,四侧孔水口适用于浇注内部质量要求较高的钢种.     

Fouling control in a submerged membrane‐bioreactor by the membrane surface modification

To improve the antifouling characteristics, polypropylene microporous membranes (PPHFMMs) were surface‐modified by the sequential photoinduced graft polymerization of acrylic acid and acrylamide. The grafting density and the grafting chain length, which played important roles in the antifouling characteristics, were controlled in the first and the second step, respectively. The ATR/FTIR results clearly indicated the successful modification on the membrane surface. The static water contact angle of the modified membrane reduced obviously with the increase of the grafting chain length. The contact angle of the acrylic acid modified membranes was lower than that of the acrylamide modified membrane with similar grafting chain length. The grafting chain length increased with the increase of UV irradiation time and monomer concentration. The grafting chain length of poly(acrylic acid) (PAAc) was lower than that of the polyacrylamide (PAAm) under the same polymerization conditions. Pure water flux for the modified membranes increased with the increase of grafting chain length, and had maximums. The antifouling characteristics of the modified membranes in a submerged membrane‐bioreactor (SMBR) were evaluated. The modified membranes showed better filtration performances in the SMBR than the unmodified membrane, and the acrylic acid grafted membrane presented better antifouling characteristics than acrylamide modified membranes. The results demonstrated that the surface carboxyl‐containing membranes were better than the surface amido‐containing membranes. The results of Pearson correlations demonstrated that the PAAc modified membranes with longer grafting chain length had higher flux recoveries, while the PAAm modified membranes with longer grafting chain length had lower flux recoveries. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Hybrid modeling of inulinase bio‐production process

BACKGROUND: A potential application of inulinase in the food industry is the production of fructooligosaccharides (FOS) through transfructosilation of sucrose. Besides their ability to increase the shelf‐life and flavor of many products, FOS have many interesting functional properties. The use of an industrial medium may represent a good, cost‐effective alternative to produce inulinase, since the activity of the enzyme produced may be improved or at least remain the same compared with that obtained using a synthetic medium. Thus, inulinase production for use in FOS synthesis is of considerable scientific and technological appeal, as is the development of a reliable mathematical model of the process. This paper describes a hybrid neural network approach to model inulinase production in a batch bioreactor using agroindustrial residues as substrate. The hybrid modeling makes use of a series artificial neural network to estimate the kinetic parameters of the process and the mass balance as constitutive equations. RESULTS: The proposed model was shown to be capable of describing the complex behavior of inulinase production employing agroindustrial residues as substrate, so that the mathematical framework developed is a useful tool for simulation of this process. CONCLUSION: The hybrid neural network model developed was shown to be an interesting alternative to estimate model parameters since complete elucidation of the phenomena and mechanisms involved in the fermentation is not required owing to the black‐box nature of the ANN used as parameter estimator. Copyright © 2010 Society of Chemical Industry     

X100管线钢双丝埋弧焊接头微观组织与力学性能

利用光学显微镜、扫描电子显微镜、拉伸及冲击材料试验机等对X100钢级管线钢组织与力学性能进行了研究.结果表明,X100钢级管线钢焊缝区组织主要为针状铁素体和粒状贝氏体,热影响区组织有多边形铁素体存在,且晶粒粗大,发生了软化和脆化.焊接接头最高抗拉强度和断后伸长率分别达805 MPa,10.7%.接头的冲击吸收功(-10℃)大于110 J;剪切面积百分比(-10℃)平均值达到85%,呈现为韧性断裂.硬度测试结果显示,热影响区硬度外焊高于内焊.     

Thermal conduction theoretical analysis of temperature distribution during multiple-electrode submerged arc welding

In recent years, in order to reduce the costs of transportation and construction of pipelines, which are often constructed using multiple-electrode submerged arc welding (SAW), higher joint performance is required. Therefore, there has arisen the need to understand theoretically and control appropriately metallurgical and mechanical characteristics in heat-affected zone (HAZ), which has a significant influence on the strength and toughness of welded joints. Commonly, metallurgical phenomena in HAZ are evaluated based on the highest temperature and the cooling rate. Therefore, in order to control metallurgical and mechanical characteristics in HAZ by means of the welding conditions, evaluating the temperature distribution and the temperature history near the melted zone is essential. However, a detailed investigation of the temperature distribution for multiple-electrode SAW has not yet been carried out enough. In this study, in order to investigate the temperature distribution and histories during multiple-electrode SAW, the experimental results are compared with the theoretical results. In the theoretical analysis, the temperature rise equation in multiple heat sources welding is developed using the method of summation. Furthermore, on temperature distribution during welding, the effects of multiple heat sources, such as the number of heat sources and the distance between each electrodes, are considered quantitatively through the thermal conduction theoretical analysis. As the result, the distance between lead heat source and final heat source primally influences the area with the difference between a single heat source welding and multiple heat sources welding. Based on the results, it is expected to control temperature distribution near melted zone by more appropriate heat input characteristics, which is depended on heat source arrangement.     

Crystallographic analysis for acicular ferrite formation in low carbon steel weld metals

Inclusions contributing to acicular ferrite nucleation were investigated from a crystallographic point of view in low carbon low alloy steelweld metals. The samples from electro slag welding (ESW) and submerged arc welding (SAW) deposits with various cooling rates were prepared in this study. In those samples, intragranular acicular ferrite formation was observed from inclusions. The inclusions contributing to acicular ferrite formation were of multi-phase type consisting of amorphous phase, spinel type and MnS. They were surrounded by a Ti-enriched layer. It was confirmed by selected area diffraction patterns and energy-dispersive X-ray spectrometer analyses that the Ti-enriched layer was TiO. The acicular ferrite had a Baker–Nutting orientation relationship with the TiO layer on the inclusion surface. The misfit was 3.0% at the interface between the acicular ferrite and TiO. Therefore, it is considered that TiO on the inclusion surface contributes to the heterogeneous nucleation of acicular ferrite by small lattice misfit. However, themorphologies of ferrite growth which nucleated from inclusions were different in both samples. Whereas the growth of ferrites nucleated from TiO was enough in ESW, the size of nucleated ferrite in SAW was a few hundred millimetres in size. In the early stage of nucleation from TiO, ferrite had small deviation from Kurdjumov–Sachs orientation relationship (K–S relationship) in both ESW and SAW. However, there was a difference in the growth stage of ferrite. The ferrite orientations were gradually changed to fit to the K–S relationship in ESW. On the other hand, the nucleated ferrite in SAW stopped growing and the newly nucleated ferrite which had K–S relationship prior to austenite was formed adjacently because of large super cooling due to small heat input.     

堤防滑坡原因分析及处理

对堤基为软弱土层的堤防在河道清淤过程中发生滑坡的案例进行了计算分析,总结出了滑坡发生的原因,并提出了防止这类滑坡的有效方法,为同类河道清淤工程提供了一个宝贵的经验.     

广西海堤护坡结构设计探讨

以广西海堤加固为例,对比分析各种护坡结构的优缺点,提出在原有旧堤上加固,采用现浇砼混合护坡方案的可行性,指出其优点及推广价值.     

APPLICATION OF LBM-SGS MODEL TO FLOWS IN A PUMPING-STATION FOREBAY

A 2-D Lattice Boltzmann Method (LBM) coupled with a Sub-Grid Stress (SGS) model is proposed and validated by flows around a non-submerged spur dike in a channel. And then the LBM-SGS model is further applied to flows in a pumping-station forebay. Shallow water equations are numerically solved by the LBM and the turbulence can be taken into account and modeled efficiently by the Large Eddy Simulation (LES) model. The bounce-back scheme of the non-equilibrium part of the distribution function is used at the inlet boundary, the normal gradient of the distribution function is set as zero at the outlet boundary and the bounce-back scheme is applied to the solid wall to ensure non-slip boundary conditions. Firstly, the model successfully predicts the flow characteristics around a spur dike, such as circulating flow, velocity and water depth distributions. The results are verified by the experimental data and compared to the results obtained by conventional Smagoringsky Model (SM) of LES. Finally, the LBM-SGS model is used to further predict the flow characteristics in a forebay, such as secondary flow and water level. The comparisons show that the model scheme has the capacity to simulate complex flows in shallow water with reasonable accuracy and reliability.     

APPLICATION OF QUADRATIC AND CUBIC TURBULENCE MODELS ON CAVITATING FLOWS AROUND SUBMERGED OBJECTS

Quadratic and cubic Non-Linear Eddy-Viscosity Models(NLEVMs) at low Reynolds number correction were introduced into the present Computational Fluid Dynamics(CFD) framework,to provide better numerical treatment about the anisotropic turbulence stress in cavitating flows,which have large density ratio and large-scaled swirling flow structures.The applications of these NLEVMs were carried out through a self-developed cavitation code,coupled with a cavitation model based on the transport equation of liquid phase.These NLEVMs were firstly validated by the benchmark of disk supercavity,and found able to obtain more accurate capture of the hydrodynamic properties than the linear models.One of such models was further applied on the cavitation problem of submerged vehicles.Ultimately,the supercavitating flows around an especially designed underwater vehicle were predicted using the cubic turbulence model,and its cavitation behaviors were studied.