Large piezoelectric coefficient with enhanced thermal stability in Nb5+-doped Ba0.85Ca0.15Zr0.1Ti0.9O3 ceramics

Chemical doping is an indispensable tool to tailor the properties of the commercial piezoelectric materials. However, a high piezoelectric coefficient with enhanced thermal stability is rarely achieved by one dopant in some high-performance ferroelectrics, e.g., the recently discovered eco-friendly (Ba_0.85Ca_0.15)(Zr_0.1Ti_0.9)O₃ (BCZT) ceramics. In order to optimize the piezoelectric property in BCZT system by a simple way, we investigated the doping effect of Fe³⁺, Nb⁵⁺ and Bi³⁺ cations in BCZT ceramics respectively. The results indicate that only Nb⁵⁺-doped BCZT ceramics display a combination of large piezoelectric coefficient and enhanced thermal stability, compared with others. Moreover, the established phase diagrams and in-situ transmission electron microscope (TEM) observations reveal that such optimized piezoelectric properties after Nb⁵⁺ doping originates from (i) the low polarization anisotropy near the ambient tetragonal (T)-orthorhombic (O) phase transition and (ii) the easy domain wall motion of persistent miniaturized ferroelectric domains upon heating.     

Phase transition and interface evolution of Al2O3/ZrO2 particles in plasma-sprayed coatings

Alumina and zirconia ceramic particles exhibit high hardness and excellent wear resistance at high temperature, and hence are used as ceramic reinforcement phases in some plasma sprayed coatings. In this study, the interface evolution of a zirconia/alumina eutectic ceramic and the phase transition of zirconia in a plasma-sprayed coating were investigated. Scanning electron microscopy and transmission electron microscopy combined with focused-ion beam and energy dispersive X-ray were used to analyze the microstructure and composition of the ceramic interface. The results showed that the eutectic ceramic particles consisted of alumina (outer) and columnar zirconia (inner) before and after the plasma spraying process. The inner zirconia part showed the martensitic transformation of t-type zirconia to stripe-like m-type zirconia. After the plasma spraying, the interface between alumina and zirconia changed significantly, which formed a new oxide layer. The phase transition mechanism in the ceramic particle and oxide layer formation mechanism at the alumina/zirconia interface were investigated.     

Magnetic and antibacterial studies of sol-gel dip coated Ce doped TiO2 thin films: Influence of Ce contents

Ce-doped TiO₂ thin films were synthesized by sol-gel dip coating route to evaluate the effect of Ce doping percentage on properties of TiO₂. X-ray diffraction spectra revealed both anatase and brookite phases, and Ce doping favours the anatase–brookite transformation of TiO₂ films. The optical constants of the thin films were achieved by evaluating spectroscopic UV-VIS-NIR spectrophotometry data. The band gap of the Ce doped TiO₂ was reduced from ~3.93 eV to ~3.79 eV with an increase in Ce doping percentage. All films have shown ferromagnetic behaviors which increase with the increase in Ce content due to enhancement in the bound magnetic polaron. Higher Ce doping increases the oxygen vacancies and saturation magnetization. Boost magnetic properties stem from the generation of the interaction between the Ce ion and an oxygen vacancy. The study showed that the antimicrobial activity of Ce doped TiO₂ is ineffective. Hence doping of Ce can modify the properties of TiO₂ and are used in LEDs, magneto-optical devices and solar cells.     

Phase-composition dependent domain responses in (K0.5Na0.5)NbO3-based piezoceramics

Lead-free (K_0.5Na_0.5)NbO₃-based (KNN) piezoceramics featuring a polymorphic phase boundary (PPB) between the orthorhombic and tetragonal phases at room temperature are reported to possess high piezoelectric properties but with inferior cycling stability, while the ceramics with a single tetragonal phase show improved cycling stability but with lower piezoelectric coefficients. In this work, electric biasing in-situ transmission electron microscopy (TEM) study is conducted on two KNN-based compositions, which are respectively at and off PPB. Our observations reveal the distinctive domain responses in these two ceramics under cyclic fields. The higher domain wall density in the poled KNN at PPB contributes to the high piezoelectric properties. Upon cycling, however, a new microstructure feature, “domain intersection”, is directly observed in this PPB composition. In comparison, the off-PPB KNN ceramic develops large domains during poling, which experience much less extent of disruption during cycling. Our comparative study provides the basis for understanding the relation between phase composition and piezoelectric performance.     

High energy-storage density under low electric fields and improved optical transparency in novel sodium bismuth titanate-based lead-free ceramics

A novel (1-x)Na_0.5Bi_0.5TiO₃-xBaHfO₃ (abbreviated as (1-x)NBT-xBH) transparent ceramic was fabricated by the solid state reaction method. X-ray diffraction analysis showed that NBT-based transparent ceramics exhibit a cubic-like perovskite structure and the solid solubility of BH in NBT reached to 0.15. The Landau-Devonshire theory and I-E curves revealed that the transition between the antiferroelectric like phase and the ferroelectric phase deeply relies on the variation of composition and free energy. One sample (x = 0.15) was found to show a high dielectric constant (˜2418±10%) over the temperature range 57–400 °C. These ceramics also exhibited a high discharge energy density (W_d) of 2.1 J/cm³ and a high maximum polarization P_m of 34 μC/cm² under relatively low electric fields which were less than 175 kV/cm. There was also high transparency in the visible spectra (more than 0.5) when the sample thickness was 250 μm.     

Classification and identification of gas–liquid dispersion states in a jet bubbling reactor

Three gas–liquid dispersion states including flooding, loading, and complete dispersion are observed sequentially in a jet bubbling reactor with an increase of the liquid jet velocity at the nozzle outlet (u_j). The gas–liquid dispersion states are identified through the slope (k) of the curve of fluctuation distribution index (FI) versus u_j as follows: (a) under the flooding, k = 0; (b) under the loading, k > 0; (c) under the complete dispersion, k < 0. In particular, the u_j at the transition points from flooding to loading and from loading to complete dispersion are referred to flooding jet velocity (u_jf, the transition point between k = 0 and k > 0) and complete dispersion jet velocity (u_jcd, the transition point from k > 0 to k < 0), respectively. The average relative deviations of the u_j at the transition points obtained through the acoustic emission measurement and visual observation are less than 5%.     

Influence of Nb5+ ions on phase transitions and polar disorder above TC in PbZrO3 studied by Raman spectroscopy

Micro-Raman light scattering experiments on PbZrO₃ (PZO) single crystal doped with Nb⁵⁺ have been investigated. Special attention was paid to the paraelectric (PE) phase in which nominally forbidden first-order Raman spectra were detected at temperatures far above the phase transition T_C. Complex Raman spectra were observed in the vicinity of three structural phase transitions. These results mainly from the coexistence of phases with different symmetries in a wide temperature range below T_C. The Raman measurements have been compared with dielectric and optical observations and proved that polar nanoregions in a centrosymmetric lattice appear well above T_C. It was shown that doping ABO₃ perovskites with heterovalent ions like Nb⁵⁺ unbalances charge neutrality of the lattice and strongly extends the temperature range of polar regions. The investigations performed point out that in the PE matrix the interaction between electrons and lattice vibrations, as recently suggested for pure PZO, plays an important role.     

Multi-stage intelligent operation optimization for a hydrocracking fractionation system with a multi-fractionator series-parallel structure

A fractionation system is an essential unit in the hydrocracking process. Its optimal operation is challenging because of the complexity in the structure of the distillation tower and composition of the stream. In addition, the series-parallel structure between the distillation towers of different techniques aggravates the coupling and complexity of the hydrocracking fractionation system (HFS). This, in turn, increases the time complexity of the optimization problem. In this paper, a rigorous mechanism model of an actual HFS is first applied to describe the operating conditions of the HFS. Then, an improved state transition algorithm (STA) with a staged evaluation strategy is proposed to solve the above problem. To overcome problems caused by the series-parallel structure of HFS, the model is divided into multiple stages for evaluation by mechanism analysis. Furthermore, several typical convergence estimation criteria are introduced to reduce unnecessary model calculations. To solve time-consuming problems associated with HFS optimization, the adaptive change operator is used to improve the search function of the original algorithm and two performance criteria are presented to reduce the optimization time. The proposed algorithm is successfully applied to the operational parameter optimization problem of HFS with a multi-fractionator series-parallel structure. The experimental results indicated that the staged evaluation strategy improved the fast convergence probability of the HFS mechanism model and reduced unnecessary calculations, whereas the improved algorithm increased accuracy and significantly decreased optimization time.     

Shape memory CTBN/epoxy resin/cyanate ester ternary resin and their carbon fiber reinforced composites

Carboxylated-terminated liquid acrylonitrile rubber (CTBN) and epoxy resin (JEF-0211) were coreacted with cyanate ester (CE) to form CTBN/EP/CE ternary resin systems. Further, the ternary resin system was applied as prepreg for carbon fiber composites with vacuum bag degassing molding process. CTBN/EP/CE ternary shape memory polymer (SMP) exhibited relatively high tensile strength, Young's modulus, impact strength, and excellent shape memory properties. Compared with CTBN/EP/CE ternary SMP, CTBN/EP/CE carbon fiber composites showed much higher mechanical properties, such as their tensile strength and Young's modulus were high to 570 MPa and 36.7 GPa, respectively. Furthermore, CTBN/EP/CE carbon fiber composites exhibited good shape memory properties, their shape fixity ratio and shape recovery ratio were more than 95% after 30 times repeating shape memory tests. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48756.     

Optimization of printing parameters for improvement of mechanical and thermal performances of 3D printed poly(ether ether ketone) parts

Many processing parameters can be adjusted to optimize the fused filament fabrication (FFF) process, a popular and widely used additive manufacturing techniques for plastic materials. Among those easily adjusted parameters are the nozzle temperature, printing speed, raster orientation, and layer thicknesses. Using poly(ether ether ketone) (PEEK) as the base material, a design of experiments analysis was performed on the main FFF parameters. A response surface methodology was applied to analyze the results and to maximize the output responses. Results have shown that the nozzle temperature is the most influential parameter on tensile properties and the crystallinity degree of printed PEEK by FFF process. Parts produced with optimized FFF parameters were then subjected to an annealing treatment to induce a relaxation of residual stress and to enhance crystallinity. The best properties for 3D printed PEEK parts were achieved with annealed parts prepared at 400°C with a printing speed of 30 mm/s, 0.15 mm layer thickness and raster orientation of [0°/15°/−15°]. The resulting parts have mechanical properties comparable to those of injected PEEK.