基于光纤传感技术的泥石流冲击力测量系统与反演方法

目前水槽实验一般采用压电式压力传感器测量泥石流冲击力,这种传统测量模式的电信号易受电线阻抗效应的影响,且没有考虑测量装置受冲击变形对测量结果所产生的影响。针对以上问题,基于光纤布拉格光栅(Fiber Bragg Grating,FBG)传感技术,设计了悬臂梁式泥石流冲击力测量系统; 基于泥石流的宾汉体模型和受冲击体的本构关系,构建了包含中心波长最大偏移量、结构材料弹性模量和流深的泥石流最大冲击力反演公式。依据测量系统的力-光耦合效应设计水槽实验,开展了7组不同密度(1.8、1.9、2.0 g·cm^-3)的冲击实验工况。结果表明:①数据之间呈现较好的规律性,光纤布拉格光栅中心波长最大偏移量随着密度的增加而增大,同一密度下光纤布拉格光栅中心波长变化过程与泥石流冲击过程相吻合,从而验证了冲击力反演模型和测量系统之间具有良好的适应性; ②冲击力峰值为30.75～74.06 kPa,冲击力系数为0.92～1.95,与泥石流冲击特性相吻合,进而验证了本测量系统在克服传统压电式压力传感器自身缺陷的同时,亦能实现冲击力的稳定可靠测量。     

柔性腕试验台的力觉信号采集与力控制

文章针对柔性腕试验台，根据被测指标及精度要求，采用数字运动控制器、传感器及IPC等硬件设备，利用多媒体定时器和多线程技术，开发了力觉信号采集与力控制等软件模块，实现了对试验台的力／位混合控制，提高了加载过程平稳性。     

传热推动力损耗的温度场熵分析

运用物理场熵的概念,以传热推动力在空间温度场中不可逆损耗,定量表达传热过程不可逆程度,并将温度场熵分析法应用于矩形散热翅片效率的研究,得到温度场熵与翅片长度成正比、与厚度和导热系数成反比的定量关系。并通过与翅片散热效率曲线对比表明,温度场熵不仅反映了传热过程中系统的热力性能和热效,而且揭示了翅片热效变化的内在机理,对优化此类热力系统的设计具有实际应用价值。     

不同添加剂对AgSnO2In2O3触头材料电性能的影响

采用内氧化法工艺制备了不含添加剂及分别含添加剂CuO或TeO2的3种AgSnO2In2O3触头材料。应用模拟继电器试验设备检测了这3种材料在AC230 V、25 A阻性负载条件下的电寿命、熔焊力、电弧能量、燃弧时间、质量侵蚀率等相关电性能参数,并对检测结果及试验后铆钉触头样品进行了分析。研究发现:与不含添加剂的AgSnO2In2O3材料相比,添加剂CuO对材料的电寿命影响不大,而添加剂TeO2明显提高了材料的电寿命;含添加剂的两种材料的熔焊力和电弧能量均有了不同程度的降低,但它们的质量侵蚀率却明显增加。     

水泥散装无人值守系统数据管理

数据的实时性、准确性、全面性和灵活性是水泥散装无人值守高效、稳定、可靠运行的保证。本文主要以某水泥集团散装技改为例,讨论散装无人值守系统中运用的技术手段和对数据的管理。     

划痕法测Ni—P合金镀层结合力的研究

本文用划痕法测定了Ni-P合金镀层的结合力;观察了划痕侧面镀层的失效形式;分析了三种评定结合力的参数。结果指出,临界载荷L_C、平均应力σ_A用于评定Ni-P镀层的结合力是有条件的,而B-W公式存在的问题更多。     

平行刃剪切机剪切过程的有限元仿真模拟分析

金属剪切过程是一种复杂的弹塑性大变形过程,同时还存在着应力与应变之间的物理非线性、位移与应变之间的几何非线性以及工具与试件之间的接触边界非线性等多重非线性关系。本文用计算机辅助工程(CAE)软件——高度非线性结构有限元分析软件MARC对平等刃剪切机的剪切过程进行了三维弹塑性大变形仿真模拟,探索出一种求平行刃剪切机力能参数的数值仿真模拟方法。     

Roll force,torque, lever arm coefficient,and strain distribution in edge rolling

Due to the growing importance of width control in strip and plate mills, edge rolling is currently an im-portant process in hot rolling mills. Research in edge rolling has been carried out, and in the present ar-ticle, models for roll force, torque, and lever arm coefficient are derived using the upper bound method. A simple, kinematically admissible deformation zone and velocity field, independent of friction in the roll gap, is proposed, and the energy dissipation rate is derived. The formula for energy dissipation rate has, in practice, no limitation because all edge rolling geometries are safely in the area where the formula is valid. Roll force and torque are derived by means of two independent integrals. Thus, the lever arm coef-ficient is evaluated from the expressions for roll force and torque using conventional rolling theory. Roll-ing trials report good agreement with theory. Measured roll forces are similar to calculated forces. Furthermore, the shape of the dogbone that arises during edge rolling is in fairly good agreement with the calculated dogbone shape. Deviations are due to the deviation from ideally plastic material in the ex-periments. Also, the strain distribution over the dogbone is similar to the proposed deformation zone. Thus, a new formula has been developed to a stage that it can be implemented in width control systems for edge rolling stands in hot strip and plate mills.     

Cutting force estimation in sculptured surface milling

Cutting force milling models developed up to now are mostly used for planar milling using end-mills. Only a reduced number of models applying ball-end mills have been developed. Furthermore these models usually only consider horizontal surface machining, even though the main application of ball-end mills is sculptured surface machining. This article proposes a model that is able to estimate the cutting forces in inclined surfaces machined both up-milling and down-milling. For this purpose a semi-mechanistic model has been developed that calculates the cutting forces based on a set of coefficients which depend on the material, the tool, the cutting conditions, the machining direction and the slope of the surface.A coordinate transformation has been included in order to consider the slope milling case with different cutting directions.The model has been tested on two materials, an aluminum alloy Al7075-T6 and a 52 HRC tool steel AISI H13. Validation tests have been carried out on inclined planes using different slopes and different machining directions.The results provide errors below 10% in most of the cases and both the value and shape of the predicted forces adjust the measured cutting force.     

EXPERIMENTAL TESTING OF DRAW—BEAD RESTRAINING FORCE IN SHEET METAL FORMING

Due to complexities of draw-bead restraining force calculated according to theory and depending on sheet metal forming properties experiment testing system, a simplified method to calculate draw-bead restraining force is put forward by experimental method in cup-shaped drawing process. The experimental results were compared with numerical results and proved agreement. It shows the method is effective.