聚氨酯填料型曝气生物滤池(BAF)同步硝化反硝化

采用前置反硝化曝气生物滤池和聚氨酯填料进行高质量浓度生活污水的试验,控制进水在水力负荷0.64m3/(m2.h)、回流比1∶1的条件下,研究了不同气水比下的处理效果.结果表明,该装置处理效果好且稳定,当好氧段的气水比为20∶1时,去除效果最佳,具有明显的同步硝化反硝化特征,脱氮效果明显,去除率82.96%,出水质量浓度在10 mg/L以下.对好氧段沿层取样,结果表明总氮的去除主要发生在反应器底部0～0.6 m,表明此期间也就是溶解氧在1.5～2 mg/L下同步硝化反硝化作用明显,总氮去除率保持在80%以上.通过同时监测沿层氧化还原电位(oxidation-reduction potential,ORP)的变化,确定出ORP在同步硝化反硝化过程可给出控制信号且反应灵敏稳定.可根据ORP的变化情况,优化调节曝气量,以达到高效节能的效果.     

乙烯裂解炉辐射段炉管Cr20Ni32Nb材料的焊接工艺

乙烯裂解炉炉管采用的高铬镍合金材料在焊接过程中易出现热裂纹的问题,针对该问题,在工程实际中对乙烯裂解炉辐射段炉管材料—Cr20Ni32Nb进行焊接性分析和焊接工艺评定,采用“超合金化”焊接材料,并制定合理的焊接工艺,成功地解决了Cr20Ni32Nb高铬镍材料离心铸造炉管的焊接热裂纹问题。     

Ti3Al对TiCu15Ni15钎料组织的影响

分别以0％，25％，50％，75％，100％比例的Ti3A1替换TiCu15Ni15中Ti，对所得的钎料进行组织形貌及成分分析。研究结果表明：钎料合金由先结晶低Cu，Ni含量相和后结晶的高Cu，Ni含量相组成，随TiaAl增加。低Cu，Ni含量相减少，高Cu，Ni含量相增加，同时由于Nb含量增加，背散射图像发生变化，先结晶相由灰色逐渐变为亮白色，后结晶相成分偏析增加，先结晶高Nb相为灰色，后结晶低Nb相为黑色，至5^#合金形态发生显著变化，灰色相由块团状变为短条或片状，其中央为白色边缘为灰色，这将引起性能变化。     

Microstructure and strength of brazed joints of Ti3Al-base alloy with NiCrSiB

Brazing of Ti₃Al alloys with the filler metal NiCrSiB was carried out at 1273–1373 K for 60–1800 s. The relationship of brazing parameters and shear strength of the joints was discussed, and the optimum brazing parameters were obtained. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1323–1373 K, brazing time is 250–300 s. The maximum shear strength of the joint is 240–250 MPa. Three kinds of reaction products were observed to have formed during the brazing of Ti₃Al alloys with the filler metal NiCrSiB, namely, TiAl₃ (TiB₂) intermetallic compounds formed close to the Ti₃Al alloy. TiAl₃+AlNi₂Ti (TiB₂) intermetallic compounds layer formed between TiAl₃ (TiB₂) intermetallic compounds and the filler metal and a Ni[s,s] solid solution formed in the middle of the joint. The interfacial structure of brazed Ti₃Al alloy joints with the filler metal NiCrSiB is Ti₃Al/TiAl₃ (TiB₂)/TiAl₃+AlNi₂Ti (TiB₂)/Ni[s,s] solid solution/TiAl₃+AlNi₂Ti (TiB₂)/TiAl₃ (TiB₂)/Ti₃Al, and this structure will not change with brazing time once it forms. The formation of over many intermetallic compounds TiAl₃+AlNi₂Ti (TiB₂) results in embrittlement of the joint and poor joint properties. The thickness of TiAl₃+AlNi₂Ti (TiB₂) intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K₀ of the reaction layer TiAl₃+AlNi₂Ti (TiB₂) in the brazed joints of Ti₃Al alloys with the filler metal NiCrSiB are 349 kJ/mol and 24.02 mm²/s, respectively, and the growth formula was y²=24.04exp(−41977.39/T)t. Careful control of the growth of the reaction layer TiAl₃+AlNi₂Ti (TiB₂) can influence the final joint strength.     

丹尼尔流动点在涂料配方设计中的应用

对于给定的树脂、颜填料体系,采用丹尼尔流动点理论对分散剂进行定性选择和用量试验,并将设计配方推广至生产应用。     

Editorial: Biodegradable Materials

This Special Issue “Biodegradable Materials” features research and review papers concerning recent advances on the development, synthesis, testing and characterisation of biomaterials. These biomaterials, derived from natural and renewable sources, offer a potential alternative to existing non-biodegradable materials with application to the food and biomedical industries amongst many others. In this Special Issue, the work is expanded to include the combined use of fillers that can enhance the properties of biomaterials prepared as films. The future application of these biomaterials could have an impact not only at the economic level, but also for the improvement of the environment.     

High dielectric permittivity and percolative behavior of polyvinyl alcohol/potassium dihydrogen phosphate composites

A new kind of anhydrous, transparent, and flexible potassium dihydrogen phosphate (KH₂PO₄ or KDP)/polyvinyl alcohol (PVA) composite in the form of film (0.10 mm) has been prepared by solution casting technique. KDP is well dispersed in the polymer matrix as observed from the microstructural studies. Frequency and temperature dependent dielectric properties of the composites have been studied with varying KDP concentrations. The PVA/KDP composite films exhibited extraordinarily high relative permittivity ε′ ∼ 430 (80 times higher compared with pure PVA and even higher than KDP) near the percolation threshold (ϕ_C = 2.5 wt % KDP) with low dielectric losses (∼ 0.15) at 1 kHz and room temperature. Such flexible, low loss and high dielectric permittivity material has enormous importance for application in devices. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Utilization of linseed cake as a postagricultural functional filler for poly(lactic acid) green composites

Linseed cake (LC), a byproduct of linseed oil extraction, is used as a functional filler for production of biodegradable composites. To determine the influence of residual linseed crude oil contained in lignocellulosic filler on the properties of the poly(lactic acid) (PLA)-based composites with 5–30% filler content, two types of LC were analyzed: a defatted and an unmodified one. Complex analysis of the composites' properties change was conducted in relation to their structure modification caused by the addition of a waste filler. It was found that the addition of LC resulted in simultaneous plasticization and improved crystallization of PLA. Lignocellulosic particles and crude linseed oil contained in the LC powder provided a modifying effect, influencing the level of crystallinity and mechanical and thermomechanical properties. Using LC may thus overcome one of the main drawbacks of PLA, which is brittleness and low crystallinity. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47152.     

单组份聚氨酯炮孔填塞剂应用性试验

炮孔填塞是爆破施工过程中的一个关键环节,也是践行精细爆破设计理论的重要措施。传统的炮泥填塞存在着诸多不足,为此,研制了以聚氨酯为基材的TK炮孔填塞剂,通过大量基础性能研究和隧道现场工业性试验,论证了其作为炮孔填塞材料可降低炸药单耗,提高单循环进尺和炮孔利用率,减小空气冲击波、爆破噪声等有害效应的影响,且是安全可靠的。TK炮孔填塞剂优良的填塞效果、方便快捷的施工方法及显著的经济效益,方便于在爆破工程中推广应用。     

Modified toughness used to evaluate the effect of polymer modified asphalt on SMA

Abstract

Toughness, as defined in ASTM D5801, is the work used to stretch a specimen until fracture, and is used to evaluate the ability of polymer modified asphalt (PMA) to resist deformation. Fracture elongations in PMA are usually longer than 10 cm. However, it is almost impossible for asphalt concrete, with or without PMA, to endure such large deformation before fracture. It is presumed that an effective elongation exists for more effective determination of toughness. Principle component analysis (PCA) and single regression analysis were used in this study to evaluate the correlation between physical tests of PMA, including toughness and performance tests of Stonic Mastic Asphalt (SMA). Meanwhile, performance tests, including resilient modulus tests, creep tests and indirect tensile tests, were conducted on SMA samples. According to the results form Principle Components Analysis (PCA), it was observed that only a common factor affects the performance tests. Regression analyses were used to find common factors from physical tests of PMA. Correlation coefficients between toughness and performance tests were found to be better than other physical tests. When toughness was calculated with effective elongation (6.5 cm), R ² was 0.90. In our opinion, the desirable PMA should provide SMA enough work to resist the deformation while the deformation is still small. This result was also confirmed by observation of SEM and Rheological analysis. Modified toughness (calculated with effective elongation) considered as the common factor, is a simple method to evaluate the microstructure of PMA. Overall, modified toughness seems promising for use in evaluation of the effect of PMA on SMA.