海底沉积物取样钻机设计方案的探讨

提出了利用涡轮加压和循环的海底钻进方式设计海底沉积物取样钻机的方案，具有很大的创新性，为海底沉积物取样钻机的设计提供了一种新思路。详述了涡轮加压和循环式海底沉积物取样钻机的总体结构和工作原理，并讨论了该设计方案的可行性。分析结果表明该设计方案的结构简单、新颖，造价便宜，值得研究和开发。     

Effects of special drill bits on drilling-induced delamination of composite materials

Drilling is the most frequently employed operation of secondary machining for fiber-reinforced materials owing to the need for joining structures. Delamination is among the serious concerns during drilling. Practical experience proves the advantage of using such special drills as saw drill, candle stick drill, core drill and step drill. The experimental investigation described in this paper examines the theoretical predictions of critical thrust force at the onset of delamination, and compares the effects of these different drill bits. The results confirm the analytical findings and are consistent with the industrial experience. Ultrasonic scanning is used to evaluate the extent of drilling-induced delamination. The advantage of these special drills is illustrated mathematically as well as experimentally, that their thrust force is distributed toward the drill periphery instead of being concentrated at the center. The allowable feed rate without causing delamination is also increased. The analysis can be extended to examine the effects of other future innovative drill bits.     

Assessment of Grinding Fluid Effectiveness in Continuous-Dress Creep Feed Grinding

Creep feed grinding is a high-productivity abrasive removal process that is often limited by thermal damage and high wheel wear. A review of current industrial practices in the area of fluid supply optimisation in grinding shows that very little knowledge of the pressure, flowrate and method of application exists in industry. This paper presents an experimental procedure to evaluate fluid supply conditions in grinding on a continuous-dress creep feed grinder. Using tapered workpieces, the authors have evaluated the influence of wheel speed and material removal rate on grinding fluid effectiveness, based on the material removal rate at the position of the wheel along the ramp when burn starts to occur and the corresponding spindle power surge. Correlations are investigated between visible discoloration, metallurgical examinations and change in spindle power, in order to establish the onset of grinding burn. This procedure serves to determine the upper limit of material removal rate or - respectively - the lower limit of fluid flow rate for given grinding systems consisting of specified wheel type, material type, fluid type and fluid supply nozzle. The advantage of the presented method is its easy and time saving application in industry, but it is also of help to researchers who need to optimise fluid supply conditions prior to their grinding tests.     

High-throughput drilling of titanium alloys

Experiments of high-throughput drilling of Ti–6Al–4V at 183 m/min cutting speed and 156 mm³/s material removal rate (MRR) using a 4 mm diameter WC–Co spiral point drill were conducted. The tool material and geometry and drilling process parameters, including cutting speed, feed, and fluid supply, were studied to evaluate the effect on drill life, thrust force, torque, energy, and burr formation. The tool wear mechanism, hole surface roughness, and chip light emission and morphology for high-throughput drilling were investigated. Supplying the cutting fluid via through-the-drill holes has proven to be a critical factor for drill life, which can be increased by 10 times compared to that of dry drilling at 183 m/min cutting speed and 0.051 mm/rev feed. Under the same MRR of 156 mm³/s with a doubled feed of 0.102 mm/rev (91 m/min cutting speed), over 200 holes can be drilled. The balance of cutting speed and feed is essential to achieve long drill life and good hole surface roughness. This study demonstrates that, using proper drilling process parameters, spiral point drill geometry, and fine-grained WC–Co tool material, the high-throughput drilling of Ti alloy is technically feasible.     

Drilling of Multi-Layer Composite Materials consisting of Carbon Fiber Reinforced Plastics (CFRP), Titanium and Aluminum Alloys

In this paper results are presented concerning the realization of economical drilling processes of multi-layer materials. Different carbide drill designs with improved geometries and coatings were investigated and compared by characterizing the cutting forces, tool wear, hole quality, and chip formation. Investigations have shown that dry machining of titanium workpiece layers leads to increased tool wear, chip formation problems, and surface damage in the aluminum and CFRP-layers. Consequently, the drilling experiments were carried out with minimum quantity lubrication (MQL) using different cutting fluids and supply strategies. The investigations were mainly focused on the development of the optimum drilling condition with respect to tool shape, tool material, and machining parameters. Another objective of the investigations was to analyze surface defects of the hole and the resulting diameter tolerances due to the high mechanical and thermal loads when machining titanium.     

THREE-DIMENSIONAL NUMERICAL SIMULATION OF AERATED FLOWS DOWNSTREAM SUDDEN FALL AERATOR EXPANSION-IN A TUNNEL

Air entrainment is known to be one of efficient and inexpensive methods to prevent cavitation damages in hydropower projects.The shape of sudden expansion-fall is used as a common device for mitigating cavitation erosions.The complex flow patterns with cavitation are numerically simulated by using the realizable k-εturbulence model and the air-water mixture model.The calculated results are compared well with the experimental results as well as those obtained with the k-εturbulence model with the Volume Of Fluid(VOF)Model.The calculated results agree well with the experimental data for the aeration cavity and wall pressure.Moreover,the air concentration near sidewall is simulated by a mixture model.It is found that the mixture turbulence model is superior to the VOF turbulence model.     

Effects of material combination on laser beam drilling of a metal foil using a cover plate

This research investigated the microdrilling characteristics of metal foils depending on the materials of the cover plates and metal foils in the cover plate-laser beam machining (c-LBM) process, which is a method to achieve better quality in metal foil machining with a given piece of equipment. Laser beam drilling using a nanosecond pulsed laser was carried out on 10-µm-thick stainless steel 304 (STS304), nickel, and copper foils with 100-µm-thick cover plates of each material. Consequently, STS304 was found to be an effective cover plate material for reducing the hole diameter and spatter deposition on metal foils. Compared to the results without using a cover plate, the average hole diameter and the area of spatter deposition decreased by up to 77% and 96%, respectively, by using the STS304 cover plate. Meanwhile, the thermal deformation of the STS304 and nickel foils was prevented by using a cover plate, while the copper foil was barely deformed even without a cover plate. Lastly, it was remarkable that the copper foil was drilled with approximately 67% lower pulse energy than the effective minimum pulse energy required to drill it by using the STS304 cover plate, resulting in a smaller hole with little spatter.     

A comparison between wet and cryogenic drilling of CFRP/Ti stacks

This paper compares conventional and cryogenic cooling in the deep hole drilling of carbon fiber reinforced polymer (CFRP)/Ti stacks. Various parameters are taken into account to find if the use of cryogenic coolant is justified by the improvement of the final results. Both the thrust and the torque were acquired continuously during the machining operations and compared both in average and distribution. The use of a cryogenic coolant brings a reduction in thrust force and torque without any sensible drawback. Overall the results prove that cryogenic drilling is a suitable technology for CFRP/Ti stack drill.     

On the effect of wind direction and urban surroundings on natural ventilation of a large semi-enclosed stadium

Natural ventilation of buildings refers to the replacement of indoor air with outdoor air due to pressure differences caused by wind and/or buoyancy. It is often expressed in terms of the air change rate per hour (ACH). The pressure differences created by the wind depend - among others - on the wind speed, the wind direction, the configuration of surrounding buildings and the surrounding topography. Computational Fluid Dynamics (CFD) has been used extensively in natural ventilation research. However, most CFD studies were performed for only a limited number of wind directions and/or without considering the urban surroundings. This paper presents isothermal CFD simulations of coupled urban wind flow and indoor natural ventilation to assess the influence of wind direction and urban surroundings on the ACH of a large semi-enclosed stadium. Simulations are performed for eight wind directions and for a computational model with and without the surrounding buildings. CFD solution verification is conducted by performing a grid-sensitivity analysis. CFD validation is performed with on-site wind velocity measurements. The simulated differences in ACH between wind directions can go up to 75% (without surrounding buildings) and 152% (with surrounding buildings). Furthermore, comparing the simulations with and without surrounding buildings showed that neglecting the surroundings can lead to overestimations of the ACH with up to 96%.