A COMPREHENSIVE MATHEMATICAL AND NUMERICAL MODELING OF DEEP-BED GRAIN DRYING

ABSTRACT

This paper deals with comprehensive mathematical and numerical modeling of deep-bed grain drying. In order to build the process model, it is necessary to analyze the transport in both grain and gas phases. Experimental works were carried out for a layer of grain bed in order to validate the models. The models consider momentum, energy, and mass conservation within grain and drying air phase. The two-dimensional dynamic equations of energy and mass conservation are solved numerically by finite-difference method (FDM) and utilizing alternating direction implicit algorithm within grain and drying air phase, while momentum conservation are solved by finite difference method by utilizing Semi-Implicit Method for Pressure-Linked Equations (SIMPLE) algorithm. Furthermore, the models will be applied in consideration with developing and designing dryer in order to simulate humidity and temperature profiles of the drying gas together with moisture content and temperature of grain across dryer in term of the dryer performance. The simulations show that the models can be used to predict the dynamic drying characteristic profiles as well as the superficial velocity of drying air phase across dryer.     

Effect of pyrophyllite additions on sintering characteristics of fly ash based ceramic wall tiles

Abstract

The sintering characteristics of fly ash-pyrophyllite mixes containing 0-100 wt-% sericitic pyrophyllite have been studied, using 10 wt-% sodium hexametaphosphate as a binding agent and a firing temperature of 950°C. Increasing pyrophyllite content has been observed to increase the impact strength and apparent density and decrease the water absorption of sintered tile samples. Moreover, the presence of pyrophyllite imparted improved thermal shock resistance to the wall tile samples.     

纳米陶瓷的烧结研究

纳米陶瓷的制备过程中，烧结是关键一环。总结了现有的烧结理论，介绍了国内外流行的纳米烧结技术，并提出了今后的研究方向。     

Hard Minjingu Phosphate Rock: an Alternative P Source for Maize Production on Acid Soils in Tanzania

The phosphate rock (PR) deposit at Minjingu in northern Tanzania consists of two forms, locally called hard Minjingu phosphate rock, MPR (4.8 × 10⁶ Mg with 10.6% P) and soft MPR (3.3 × 10⁶ Mg with 13.3% P). Extensive chemical and instrumental analyses have shown that the two MPRs differ mainly in consistency, while their reactivities are comparable. Soft MPR in direct application has been extensively evaluated with good results under greenhouse and field conditions whereas hard MPR has only been tested in a greenhouse experiment. The agronomic value of directly applied hard MPR on maize growth was therefore tested under field conditions on four acidic soils low in available Ca and P at Magadu (Ultisol), Mlingano (Oxisol), Nkundi (Ultisol) and Sasanda (Andisol). The treatments tested were hard MPR, soft MPR, triple superphosphate (TSP) and a control. Each P source was applied at a rate of 80 kg ha⁻¹ P at Magadu, Mlingano and Nkundi but 160 kg ha⁻¹ P at Sasanda. Other nutrient deficiencies were corrected in each soil with appropriate fertilizers that were applied in all three years of experimentation. The soils gave significant positive responses to application of the three P sources but TSP application resulted in significantly higher P concentrations in leaves and grain yields than MPR addition in the first year. However, in the second and third years the performance of MPRs approached that of TSP and the relative agronomic effectiveness (RAE) of MPRs increased from 50 – 70% in the first year to 80 – 95% in year three. Moreover, crop performances on hard MPR-treated plots and soft MPR-treated plots were not significantly different. This important result suggests that hard MPR can replace soft MPR and even TSP on acidic soils low in available Ca and P. However, more testing is needed to ensure confident delineation of soils that respond to direct application of hard MPR from non-responding soils. The rather poor performance of MPR for the first year must also be improved.     

Engineering grain boundary anisotropy to elucidate grain growth behavior in alumina

Current grain growth models have evolved to account for the relationship between grain boundary energy/mobility anisotropy and the five degrees of grain boundary character. However, the role of grain boundary networks on overall growth kinetics remains poorly understood. To experimentally investigate this problem, a highly textured Al₂O₃ was fabricated by colloidal casting in a strong magnetic field to engineer a unique spatial distribution of grain boundary character. Microstructural evolution was quantified and compared to an untextured sample. From this comparison, a prevalence of (0001)/(0001) terminated grain boundaries with anisotropic networks were identified in the textured sample. These boundaries and their networks were found to be driving grain growth at a faster rate than predicted by models. These findings will allow better modelling of grain growth in real systems by experimentally exploring the impact thereon of grain boundary plane anisotropy and relative energy/mobility differences between neighboring boundaries.     

Ce3+ doped Lu3Al5O12 ceramics prepared by spark plasma sintering technology using micrometre powders: Microstructure,luminescence, and scintillation properties

Ce³⁺ doped Lu₃Al₅O₁₂ (Ce:LuAG) ceramics were fabricated by the solid-state reaction method through spark plasma sintering (SPS) from 1350 °C to 1700 °C for 5 min at a pressure of 50 MPa using micro powders. The average grain size of the SPSed ceramics gradually grew from 0.42 µm (1400 °C) to 1.55 µm (1700 °C), which is nearly one order of magnitude lower than that of vacuum sintered (VSed) Ce:LuAG ceramics (~24.6 µm). Characteristic Ce³⁺ emission peaking at around 510 nm appeared and 92% photoluminescence intensity of room temperature can be reserved at 200 °C revealing excellent thermal stability. The maximum radioluminescence intensity reached around 3 times of VSed Ce:LuAG ceramics and 7.8 times of BGO crystals. The maximum scintillation light yield under γ-ray (¹³⁷Cs) excitation reached 9634 pho/MeV @ 2 μs. It is concluded that SPS technology is a feasible way to develop Ce:LuAG ceramics and further optical enhancement can be expected.     

Zirconia-alumina multiphase ceramic fibers with exceptional thermal stability by melt-spinning from solid ceramic precursor

Zirconia-alumina multiphase ceramic fibers with 80 wt% (Z80A20 fiber) and 10 wt% (Z10A90 fiber) proportions of zirconia were prepared via melt-spinning and calcination from solid ceramic precursors synthesized by controllable hydrolysis of metallorganics. The zirconia-alumina multiphase fibers had a diameter of about 10 µm and were evenly distributed with alumina and zirconia grains. The Z80A20 and Z10A90 ceramic fibers had the highest filament tensile strength of 1.78 GPa and 1.87 GPa, respectively, with a peak value of 2.62 GPa and 2.71 GPa. The Z80A20 ceramic fiber has superior thermal stability compared to the Z10A90 ceramic fiber and a higher rate of filament strength retention due to the stability in grain size. After heat treatment at 1100 °C, 1200 °C, and 1300 °C for 1 h respectively, the filament tensile strength retention rate of Z80A20 ceramic fibers was 87 %, 80 %, and 40 %. While Z10A90 ceramic fiber was fragile after being heated at 1300 °C. The results showed that the high zirconia content facilitated the fiber's thermal stability.     

Preparation and elastic–plastic indentation response of MgAlON transparent ceramics

MgAlON transparent ceramic was prepared via pressureless sintering and post hot isostatic pressing. The in-line transmittance of MgAlON ceramic exceeds 80% in the range 0.39–4.67 μm, and the ceramic was fully dense with average grain sizes ～55 μm. The mechanical properties at the grain boundary (GB) and the center of the grain (CG) of MgAlON ceramic was investigated by nanoindentation at forces of 1 × 10²–3 × 10⁵ μN. The results indicated that the hardness values of MgAlON ceramic were sensitive to the testing forces and measurements position. The hardness at GB zone was lower than that at CG zone, which was probably ascribed to weaker interatomic bonding force in GB area. The Meyer's index of the hardness in GB and CG regions is 1.87 and 1.82, respectively. There is a weaker ISE in GB area of MgAlON as a result of larger plasticity and smaller elasticity. The hardness values of GB and CG regions are ～13.36 GPa and ～13.58 GPa, respectively.     

Effect of nanostructured grains in co-sputtered Ni-GDC thin-film anode on methane conversion kinetics for low temperature solid oxide fuel cells operating on nearly dry methane

Direct-methane solid oxide fuel cells (DMSOFCs) have recently attracted substantial attention due to their simplified system, reduced cost, and the direct availability of methane fuel obtained from natural gas. Among oxygen-ion conductive materials, doped-ceria such as gadolinium-doped ceria (GDC) or samarium-doped ceria can be incorporated into Ni-based anodes to reinforce their coking resistance, enlarge their electrochemical reaction area, and improve the kinetics of the internal reforming/electrochemical oxidation of methane. To reduce the range of operating temperatures of DMSOFCs while maintaining their performance, the thin film deposition technique of magnetron sputtering was adopted in this work. An Ni-GDC thin-film anode and a Pt thin-film cathode were deposited on scandia-stabilized zirconia (ScSZ) electrolyte supports. This fuel cell was tested with directly supplied methane fuel (3% H₂O) at 500 °C. The results demonstrated the effects of the GDC volume fraction in the anode—which was controlled by co-sputtering power—on open circuit voltage and electrochemical performance. The co-sputtered Ni-GDC anode was able to survive through 36-h operation, although there was some performance degradation. Field-emission scanning electron microscopy results revealed no formation of filamentous carbon on the Ni catalysts, despite the fact that both X-ray photoelectron spectroscopy and Raman spectroscopy analyses detected carbon coking. The relatively high performance and resistance to carbon coking of co-sputtered thin-film anode were attributed to its intrinsic small grain size.     

Synergistic effect of binary fluoride sintering additives on the properties of silicon nitride ceramics

A variety of combinations of YF₃ and MgF₂ were used as sintering aids in the fabrication of Si₃N₄ ceramics via gas pressure sintering (GPS). The synergistic effects of YF₃ and MgF₂ on the liquid viscosity, mechanical properties, thermal conductivities, and grain growth kinetics of the Si₃N₄ ceramics were investigated. The results showed that appropriately adjusting the YF₃/MgF₂ ratio could decrease liquid viscosity, reducing the diffusion energy barrier of the solute atom and promoting mass transfer. Meanwhile, the chemical bonding strength in the grain boundary complexions formed by the metal cations also influenced grain boundary migration. Samples doped with 4 mol% YF₃ and 2 mol% MgF₂ achieved the lowest grain growth exponent (n = 2.9) and growth activation energy (Q = 616.7 ± 16.5 kJ mol^?1) as well as the highest thermal conductivity (83 W m^?1 K^?1) and fracture toughness (8.82 ± 0.13 MPa m^1/2).