C型钢成型机的自动控制系统

本文介绍了液压数控冲剪式C型钢成型机的PLC控制系统的设计、实现及应用，该系统工作可靠，使用方便，极大地提高了C型钢成型机的自动化程度及生产效率。     

镀锌钢管双引出工艺设备的探讨

分析了我国镀锌钢管双引出工艺设备的现状。介绍了星轮齿盘式与螺旋式双引出工艺设备的特点，指出双排螺旋机组的综合指标较高，并对齿盘式双引出机组的磁力辊道及镀后处理设备提出了改进设想。     

EFFECTS OF SPECIFIED BLANK SIZE ON BODY WRINKLING DURING HYDRODYNAMIC DEEP DRAWING OF TAPERED RECTANGULAR BOX

1.~nonHydridapawhcdeepdrawing(HDD)belongstothefieldofsheetmetalfoeingandcanbeaPPliedinthefieldofautomotive,aerospace,drilitaryindustryetc.Ithasbeenrecognizedwidelyintheworld["'j.Fig.Ishowsitsprinciple:TheliqUidthatisfilledinthe~ngdiecavitywillbepressedwhenthepunchgoesdownsothattheeffectoffrictionkeepingandoverflowlubricatingcanbeformed,astherestilt,thefoeinglicitofsheetmetalwillbeimprovedareailvandthegualitVofthefinishedpartswillbeup~ed.BecauseofmanyadvantagesofHDDprocees,ithasbeenwidelys…     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

Supported Molybdenum Carbides Lie Between Metallic and Sulfided Catalysts for Deep HDS

Hydrodesulfurization (HDS) of 4,6-dimethyldibenzothiophene on alumina-supported Mo₂C has been studied. These catalysts are stable and active under deep HDS conditions (0-250 wt ppm S). However, although they are well known to have hydrogenation properties, they lead preferentially to a non-hydrogenated product of the HDS reaction: dimethylbiphenyl. For the same reaction, supported platinum and sulfided molybdenum oxide lead to the hydrogenated products dimethyldicyclohexyl and methylcyclohexyltoluene, respectively. The ranking of HDS activity is as follows: MoS₂/Al₂O₃ < Mo₂C/Al₂O₃ < Pt/SiO₂.     

恒压操作下深层过滤阻力模型的研究

分析了流体在深层滤床中所受的阻力,从经典的达西公式和科泽尼——卡曼方程着手,推导出清洁滤层的过滤阻力及过滤速度表达式,在此基础上结合深层过滤物理模型,引入微元概念,得到恒压操作下截污滤层的过滤阻力和过滤速度数学模型,明确了过滤阻力随各种参数的变化关系,对恒压操作深层过滤的应用有指导意义。     

Study on Tribological Properties of Polytetrafluoroethylene Drawn Uniaxially at Different Temperature

Summary: Wear behavior correlations with morphology have been established from polytetrafluoroethylene (PTFE) drawn at 200, 327, and 375 °C with draw ratio about 4. The friction coefficient and wear rate for PTFE drawn at 327 °C are lower and the wear rate is lower than that of undrawn PTFE by about 30%. The structures of samples were characterized by scanning electron microscope (SEM), DSC, and wide angle X‐ray diffraction (WAXD). Results indicate that the debris morphologies of samples are different. The differences in the tribological behavior of undrawn and drawn samples were attributed to the improvement of the degree of the crystalline, fibrillation, and orderliness by drawing, especially, for PTFE drawn at 327 °C. The orderliness of molecular arrangement along the drawn direction is also higher for PTFE drawn at 327 °C than those of PTFE drawn at 200 and 375 °C, respectively. Therefore, the intensity of covalent bond along drawn direction is higher. The shear resistance and the deformability of the material are greatly improved and the size of the wear breakage unit decreases, which results in a good tribological property for PTFE drawn at 327 °C.

SEM morphology of fractured surface perpendicular to the draw direction for PTFE drawn at 327 °C.     

正交试验法在PAN原丝纺丝工艺中的应用

利用正交设计方法确定了PAN湿法纺丝过程中影响原丝性能最主要的因素。结果表明 :以计量泵转速、凝固浴温度、负拉伸以及蒸汽拉伸倍数作为考察对象 ,影响原丝性能的最显著因素是蒸汽拉伸倍数 ,其次是负拉伸。以负拉伸、第二拉伸、第三拉伸以及蒸汽拉伸的倍数作为考察对象 ,影响原丝性能最显著的是蒸汽拉伸倍数 ,负拉伸几乎没有影响。利用正交实验结果 ,适当调节蒸汽拉伸倍数 ,制得强度为 6.5～ 7.0cN/dtex ,线密度为 1.1～ 1.3dtex的原丝     

铁谱分析技术在齿轮监控中的应用

从磨损机理出发，分析了齿轮传动的工作状况及失效形式，介绍了用铁谱分析技术监控齿轮传动的实施程序及注意事项，总结出判别齿轮磨损种类和磨损程度的方法，并提供了一些实验结果。     

Volatile compounds in oils after deep frying or stir frying and subsequent storage

Soybean oil (900 g) was heated by deep frying at 200°C for 1 h with the addition of 0, 50, 100, 150 and 200 mL water, and then stored at 55°C for 26 weeks. Soybean oil, corn oil and lard were heated by stir frying and then stored at 55°C for 30 weeks. The volatiles and peroxide values of these samples were monitored. All samples contained aldehydes as major volatiles. During heating and storage, total volatiles increased 260-1100-fold. However, aldehyde content decreased from 62–87% to 47–67%, while volatile acid content increased from 1–6% to 12–33%; especially hexanoic acid which increased to 26–350 ppm in the oils after the storage period was completed. Water addition to the oils heated by deep frying tended to retard the formation of volatile compounds. The total amount of volatile constituents of lard heated by stir frying increased more during storage than that of corn oil or soybean oil. Peroxide values did not reflect the changes of volatile content in the samples.