型腔体组件装配尺寸检测技术分析与运用

为解决型腔体组件装配尺寸的检测问题,以某枪型的型腔体组件为例,分析该型腔体组件的结构特点,设计组合型检测装置,实现准确检测目的.归纳总结了型腔体组件装配尺寸检测技术运用过程中检测装置的设计要领,采用设计与被测型腔体组件相匹配的组合型检测装置,有效解决了型腔体组件装配尺寸检测过程中的定位困难、操作繁琐、检测准确性差等问题.该检测技术对确保型腔体组件装配尺寸的检测稳定性、检测可操作性、检测准确性等方面具有现实的指导意义.     

鼠标的组合型腔浇注系统优化设计

本文将注塑系统平衡的理论和数值模拟技术紧密结合起采，研究鼠标组合型腔的浇注系统。如果熔体不能同时到达各浇口并充满各个型腔，将导致压力分布不均匀，使制品的质量下降，以至于出现充不满等问题，本研究对浇注系统优化，得出了一组最佳的浇注系统方案，从而保证熔体能够基本上在同一时间充满型腔，实现熔体的平衡流动。从分析结果可知，要平衡熔体在组合型腔内的流动，分流道的截面形状和尺寸起到非常大的作用。     

基于湍流自旋理论的二维方腔旋转流动的数值模拟

基于湍流自旋理论对旋转方腔内不可压流体的流动进行了二维数值模拟,用有限容积法在交叉网格上对控制方程进行离散,采用SIMPLEC算法进行计算,对流项的离散方面采用了延迟修正的QUICK格式,最后采用二维的TDMA算法进行迭代求解,并对边界条件处理采用了Block块技术.同时与经典理论即Navier-Stokes（N-S）方程的模拟情况做了比较.得出下列结论：N-S方程表明方腔旋转时内部流体只会作刚体旋转;而自旋模型表明该类流动具有不平凡性和不稳定性：即流体的内聚力不足以使流体跟随固体边界作刚体运动,旋转边界必然在流体中诱导出小尺度耗散涡旋,这些小尺度涡旋在固壁附近组织出正负相间的拓扑缺陷（涡旋场强）,这一流体定向奇性会与速度场耦合,并容易形成复杂的大尺度的涡旋运动.     

摩托车箱体压铸件失效分析及预防

为了提高压铸件的质量，优化模具结构，解决JY110摩托发动机箱体压铸件的气孔和缩松缺陷．对这些缺陷作了详细分析。在压铸模具设计上，提出了防止措施，主要是对内浇口的设置和型芯提出了修改方案。结果表明正确地设置内浇口对减少箱体的缺陷有很大的作用。     

Processing,deformation, and failure in superplastic aluminum alloys: Applications of orientation-imaging microscopy

The importance of grain size refinement in enabling superplasticity is reviewed, and the current understanding of grain boundary characteristics is summarized. The application of orientation-imaging microscopy (OIM) methods to the processing response and the deformation and failure modes in superplastic aluminum alloys are illustrated through microtexture analysis and determination of grain boundary characteristics in selected commercial materials. Continuous and discontinuous recrystallization reactions exhibit distinct microtextures and grain boundary characteristics. The application of OIM and microtexture analysis to the evaluation of both deformation and failure mechanisms during superplastic forming is illustrated. This paper was presented at the International Symposium on Superplasticity and Superplastic Forming, sponsored by the Manufacturing Critical Sector at the ASM International AeroMat 2004 Conference and Exposition, June 8–9, 2004, in Seattle, WA. The symposium was organized by Daniel G. Sanders, The Boeing Company.     

Calculation of temperature field near stagnation point in explosive welding

0IntroductionResearch of temperature field near stagnation pointquantificationally is of great importance to control the qual-ity of explosive welding. If the temperature at the weldinginterface is too high the material will melt in excess andthe metal plates can not be welded well and if the tempera-ture is too lowthe plates can not be well-knit. At the sametime to calculate the heat behavior in the flow field of ex-plosive welding quantificationally is the basis to analyze themetallurgic eff…     

磁力研磨在模具型腔精加工的应用

提出一种新的模具型腔精加工方法———磁力研磨法 ,并对该方法在模具型腔精加工中的应用给予了充分的论证 ,同时对影响磁力研磨的一些因素进行了讨论 ,提出了该技术在模具精加工中的应用前景     

基于事例与精铸特征的涡轮叶片模具型腔体设计

模具型腔体设计是涡轮叶片精铸模设计的前提,它直接影响精铸模的设计效率,是一项典型的强经验、弱理论的工作.为叶片递增模型建立特征库、事例库,将专家经验知识化、规则实例化,实现基于事例推理与基于特征推理技术相结合进行叶片模型转换,同时考虑收缩放型,生成型腔体模型,使得模具型腔体设计更加合理,从而提高精铸模的经济性和时效性.     

Effects of gold plating on the resistance to high temperature discoloration of the cavity for ceramic packages

The effects of thickness and types of gold plating on the resistance to high temperature discoloration of gold plating on cavity surface of ceramic package were investigated. It was found that the thicker gold plating, the less discoloration degree for ceramic packages. Non-cyanide gold plating performed better resistance to high-temperature aging than cyanide gold plating. The relationship between the gold plating thickness and the amount of diffused Ni to the gold plating of ceramic packages with Au/Ni and Au/Ni-Co platings after heating at 420℃for 15 min was also studied. When the gold plating thickness reach 2.0 μm and 1.6 μm for Au/Ni and Au/Ni-Co plating systems, respectively, no discoloration was observed on the gold plating surface of cavity, and the corresponding diffused Ni amounts (mass fraction) are 1.0% and 0.4%, while the diffused Co to the gold plating is 0.04%.     

口腔修复用铸造钴铬合金等离子焊接工艺研究

试验研究了钻铬合金口腔修复材料微束等离子弧焊的可行性。焊接过程电弧稳定，焊接接头熔合良好，未见裂纹、未焊透、夹渣、气孔等缺陷。力学性能与显微组织分析表明：焊缝与母材均为铸态的树枝状晶粒，几乎无焊接热影响区，接头成分均匀，焊缝与母材强度基本一致。微束等离子弧焊在口腔材料修复领域具有很好的应用前景。