铜合金六通接头体热挤压刚粘塑性有限元模拟

本文利用刚粘塑性有限元法,对六通接头的热挤压成形进行了热力耦合的数值模拟,获得了热挤压成形的载荷和行程的关系曲线,应力、应变和温度的分布信息.模拟结果表明,在工件挤压温度为730℃和模具预热温度为400℃时,挤压速度范围是70mm/s～80mm/s.这一模拟结果对后期的工艺制定和模具设计提供了参考.     

低合金钢靶板受尖头弹冲击的变形与断裂

研究了低合金钢板在尖头弹冲击条件下的侵彻过程,讨论了应力条件和材料冶金质量对损伤和断裂的影响。结果表明,在侵彻过程前期靶材主要表现为三向压应力下的塑性流动;中期,靶材挤压流动,靶材内部的流速差造成剪切变形,并导致沿轧制偏析带的开裂;后期,靶材在剧烈剪切作用下剪切变形、局部失稳、形成剪切带和沿剪切带的开裂或撕裂。断裂按微孔聚集型机制进行。通常所谓花瓣型开裂实质上就是上述在切应力作用下的剪切撕裂。     

Extruded tellurite glass optical fiber preforms

The extrusion behavior of tellurite glass in the supercooled liquid region was investigated. Good extrusion formability was observed under low strain rates at various temperatures in the glass transformation region investigated. Tube and holey fiber (HF) preforms were fabricated from tellurite glass billets using a laboratory press. In particular, the results for three-spoke HF design and round tube preforms with composition 75TeO₂·20ZnO·5Na₂O (TZN) are presented. The extruded preforms with precise geometrical features, an excellent surface quality and no crystallization were achieved in the temperatures range from 344 to 360 °C and at ram speeds ranging from 0.002 to 0.01 mm/s. Discrete shear bands were observed in the preforms, increasing in number and/or becoming better defined with increasing load and ram speed. Fewer shear bands were present when increasing the extrusion temperature from 344 to 360 °C. Thus, subsequent extrudates were successfully fabricated free of shear bands, providing good optical homogeneity that yielded solid and holey fibers that could provide much improved optical performance.     

新型镶嵌式催化剂挤条成型装置的研制

介绍一种新型镶嵌式组合结构催化剂挤条成型装置。新型镶嵌式催化剂挤条成型装置的模架为不锈钢材料,镶嵌模块采用工程塑料,模块更换方便,催化剂挤出顺畅,能满足石化行业催化剂挤条生产中耐温、耐压、耐腐蚀以及规模化生产的要求。与不锈钢整体结构挤条模板相比,新型镶嵌式催化剂成型装置不仅成本降低较大,而且制作周期缩短。     

冰箱聚氨酯环戊烷高压发泡模塑生产成套设备的安全要点

介绍了以环戊烷为发泡剂的冰箱高压发泡模塑生产成套设备的安全设计原则和具体实施内容,重点介绍了环戊烷/多元醇预混系统、聚氨酯环戊烷高压发泡机和聚氨酯冰箱发泡模塑生产线的安全要点。     

镁合金往复挤压过程的有限元模拟

运用刚粘塑性有限元法对AZ31镁合金3道次往复挤压过程进行热力耦合数值模拟,模拟分析往复挤压过程的变形规律。结果表明:往复挤压过程中,大变形区主要集中在从动冲头一侧的紧缩区中贴近凹模内壁的区域以及细颈区中贴近凹模内壁的区域;随着挤压道次的增加,变形体的累积应变明显增大;细颈区中贴近凹模内壁处以及细颈区与主动冲头一侧紧缩区的交界处应力较大;温度场分布以细颈区为中心,从高到低在变形体形成温度梯度。     

铝型材挤压模具设计二次开发系统及模具优化发展

挤压成形是铝型材生产过程中的核心环节及主导技术,其模具结构和生产工艺在一定程度上都会影响铝型材的产品质量,本文主要介绍铝型材在挤压模具设计二次开发系统及利用数值模拟优化模具的技术发展,为铝型材挤压模具结构设计及优化提供参考。     

Physical and Molecular Properties of Re-extruded Starches as Affected by Extruder Screw Configuration

Amylomaize V, amylomaize VII, wheat and rice starches were extrusion cooked in a single-screw extruder at 140°C barrel temperature and 140 rpm screw speed. Extrudates were ground and re-extruded through a 3 mm cylindrical die nozzle using screws with no mixing (NM), 1 mixing (1M) or two mixing (2M) elements. Overall expansions were the highest and bulk densities were lowest with 1M. Radial expansions for amylomaize V, amylomaize VII, and wheat starches were the highest with 1M and lowest with 2M. Amylopectin contents of starches decreased with corresponding increases of gel permeation chromatograph peak II fractions when number of mixing elements was increased. λ_max values of peak I and peak II decreased upon re-extrusion of starches with increasing number of mixing elements.     

Starch-stearic Acid Complex Development within Single and Twin Screw Extruders

Corn starch was extruded with 4% stearic acid in Brabender single screw and twin screw laboratory extruders. The screws were cooled and removed and samples were collected from locations along the screws. In the single screw extruder, starch gelatinization as determined by DSC and polarized light microscopy started in the compression zone and was completed in the metering zone. Starch-stearic acid complex formation as determined by iodine binding capacity and X-ray diffraction started at the same point as gelatinization and increased to a maximum near the tip of the screw. In the twin screw extruder, starch gelatinization and starch-stearic acid complex formation started at a distance of seven screw diameters and continued from there to the die end.     

热挤压AZ91D镁合金线材的组织与性能研究

对铸态AZ91D合金进行400~460℃不同温度下的正挤压,制备出直径为3~4 mm的线材。利用光学显微镜分析线材的组织,测试其拉伸力学性能和热膨胀系数。结果表明,在不同挤压温度下均可制备出AZ91D镁合金线材,挤压温度越低,线材晶粒越细小。线材具有优异的力学性能,经400℃热挤压成形的线材抗拉强度和伸长率高达285.6 MPa和5.3%,明显高于同牌号铸态合金的性能。线材的平均线膨胀系数为(21.3~27.4)×10-6K-1。较低挤压温度下制备的线材具有较高的力学性能与较小的线膨胀系数。