Low cycle fatigue behavior of a eutectic 80Au/20Sn solder alloy

The eutectic 80Au/20Sn solder alloy is widely used in high power electronics and optoelectronics packaging. In this study, low cycle fatigue behavior of a eutectic 80Au/20Sn solder alloy is reported. The 80Au/20Sn solder shows a quasi-static fracture characteristic at high strain rates, and then gradually transforms from a transgranular fracture (dominated by fatigue damage) to intergranular fracture (dominated by creep damage) at low strain rates with increasing temperature. Coffin-Manson and Morrow models are proposed to evaluate the low cycle fatigue behavior of the 80Au/20Sn solder. Besides, the 80Au/20Sn solder has enhanced fatigue resistance compared to the 63Sn/37Pb solder.     

Development of mobile miniature natural gas liquefiers

With increasing consumption of natural gas (NG), small NG reservoirs, such as coalbed methane and oil field associated gas, have recently drawn significant attention. Owing to their special characteristics (e.g., scattered distribution and small output), small-scale NG liquefiers are highly required. Similarly, the mixed refrigerant cycle (MRC) is suitable for small-scale liquefaction systems due to its moderate complexity and power consumption. In consideration of the above, this paper reviews the development of mobile miniature NG liquefiers in Technical Institute of Physics and Chemistry (TIPC), China. To effectively liquefy the scattered NG and overcome the drawbacks of existing technologies, three main improvements, i.e., low-pressure MRC process driven by oil-lubricated screw compressor, compact cold box with the new designed heat exchangers, and standardized equipment manufacturing and integrated process technology have been made. The development pattern of “rapid cluster application and flexible liquefaction center” has been eventually proposed. The small-scale NG liquefier developed by TIPC has reached a minimum liquefaction power consumption of about 0.35 kW·h/Nm³. It is suitable to exploit small remote gas reserves which can also be used in boil-off gas reliquefaction and distributed peak-shaving of pipe networks.     

Investigation of flame spray synthesized La1-xSrxCoO3 perovskites with promotional catalytic performances on CO oxidation

To enhance the activity of catalysts for CO removal, the perovskite-type catalysts La_1-xSr_xCoO₃ (x = 0, 0.2, 0.4, 0.6, and 0.8) with different Sr²⁺ doping amount were synthesized by flame spray synthesis (FSS) method. The perovskite-type catalyst synthesized by FSS has a much larger specific surface area (SSA) than that prepared by other conventional methods. The SSA of catalyst increases with the increase of Sr²⁺ doping amount and the SSA of La_0.2Sr_0.8CoO₃ reaches 31.65 m²/g. Compared with other conventional methods, FSS method significantly improves the activity of catalyst and makes it close to the performances of catalysts with surface modification. The substitution of La³⁺ by Sr²⁺ promotes the generation of secondary phase Co₃O₄ and SrCO₃. The catalytic activity of La_1-xSr_xCoO₃ increases with the addition of Sr²⁺, which results from the increasing active sites and oxygen vacancies. Interestingly, La_0.4Sr_0.6CoO₃ performs the highest activity for CO oxidation and the CO conversion reaches 50% at 148.6 °C and 90% at 165.9 °C. The oxidation of CO over La_1-xSr_xCoO₃ catalyst may follow a combination of MvK and L-H mechanisms according to the experimental results of H₂-TPR. Moreover, the catalyst exhibits good catalytic activity in consecutive oxidation cycles. In consecutive oxidation experiments with La_0.4Sr_0.6CoO₃, the CO conversion reaches 50% at 168.8 °C and 90% at 197.8 °C in the eighth oxidation cycle. These results prove that FSS method can further improve the activity of catalysts and is suitable for the preparation of efficient catalysts.     

抽油井不压井作业装置及抽油泵底阀设计

江苏油田的部分油井存在油管短路、地层高压低渗、漏失严重等问题,这些问题造成压井作业困难,并且压井作业过程中的井控与环境污染风险较大。为了进行不压井检泵作业,同时缩短检泵之后的产量恢复周期,进行了不压井作业技术研究,并研制了不压井作业装置。为解决起下抽油杆过程中的防喷问题,改进了抽油泵底阀结构,该结构可实现起下抽油杆过程中油管不带压、无溢流,并保障起下油管过程中的井控安全。该技术在江苏油田现场应用9井次,效果良好。     

直线电机抽油机与游梁式抽油机性能对比

攻克了直线电机大推力的关键技术,研制成功了具有国际领先水平的直线电机抽油机。这种抽油机最大特点是改变了过去各种抽油机将电能转变为旋转运动,再通过机械方式转变为直线往复运动的方式,通过变频和控制直接将电能转变为直线往复运动。与游梁式抽油机相比,直线电机抽油机不但提高了机械效率,而且能够实现抽汲参数的无级调整,进而能够根据抽油的需要调整悬点运动规律,具备智能化控制和远程监控的有利条件。     

游梁式抽油机间歇供电装置的研制与应用

针对游梁抽油机电动机效率低和井场窃电问题,研制了具有节电和防井场窃电功能的游梁抽油机调压+间歇供电装置。该装置通过控制可控硅的导通角实现在电动机做功期调压供电,在电动机发电期不供电。分析了间歇供电对电动机、抽油机和电网的影响;根据现场实测数据分析了该装置的节电效果及现场应用情况。该装置节电效果显著,能防止井场窃电,可用于对游梁抽油机电动机的长期驱动。     

摩擦换向抽油机悬点运动分析计算

摩擦换向抽油机采用开关磁阻电动机或变频调速电动机,其特点是可以频繁双向旋转,带动摩擦轮正反转,实现光杆的上行下行。该抽油机运动特点与游梁式抽油机运动特点有较大区别,文章分析了摩擦换向抽油机的运动特点,给出了该机悬点位移、速度、加速度的计算方法。     

抽油机井系统效率简析

油田生产中广泛使用抽油机采油,机械采油的系统效率主要有地面效率与井下效率。在实际生产中,地面效率容易检测、计算和调整,井下效率则取决于产液量、动液面、泵效以及管柱的状况。文章仅对抽油机井系统效率进行简单分析与计算,旨在为优化设计抽油机运行参数提供参考。     

抽油机减速箱缺油保护系统的研制

抽油机减速箱损坏的主要原因之一是减速箱润滑油不足。目前,没有对抽油机减速箱内的油量进行实时监测,减速箱缺油后,抽油机不能立即停机,使减速箱在缺油状态下长期运转,造成齿轮、轴承损坏,甚至报废。为解决这一问题,研制了一种实时报警装置,当油量少于设定的最小值时,可以在现场发出报警信号,并对抽油机采取强制停机措施,起到保护减速箱的作用。     

闪光灯泵浦Nd3+:GGG激光特性研究

用闪光灯泵浦掺钕钆镓石榴石(Nd^3 ：GGG)激光晶体，研究了脉冲宽度0．5ms、1ms、1．5ms和2ms的放电泵浦下激光输出，实验获得了1．92J的最大激光能量．