Technical note: Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

A durable ceramic thermal barrier coating is applied directly to a smooth, highly oxidation resistant intermetallic alloy in two layers. The first layer of ceramic is applied by low pressure plasma spraying and the second layer is applied by conventional atmospheric pressure plasma spraying. This approach would allow the use of plasma sprayed ceramic coatings in applications where a metallic bond coat is not desirable.     

基于C#控制的NI板卡在振动试验台中的应用

NI板卡可用于车辆振动试验台的数据采集和处理,C#语言可用于定制用户接口界面,在C#下调用NI接口的方法却甚少有人提及,这里介绍了两种在C#平台下控制NI USB-6363板卡,调用接口函数完成数据采集功能的流程,最后给出在C#下完成基本数据采集和故障监测功能的实例,与通过基于LabVIEW的故障监测系统得到的实验数据进行对比,验证了C#数据采集程序的精确性,为C#下实现数据采集提供了创新的思路.     

轮胎静特性试验台的标定

提出了轮胎静特性试验台的标定方法,导出了标定系数的计算表达式,给出了滑台转角调零的方法。     

水泵试验台流量原位标定系统研制

为保证水泵试验台精度和试验稳定性,除了选择高精度的测流设备外,还应有高精度的流量原位标定装置。提出了称重-容积法原位标定方法,在水泵试验台上实现了流量计的正、反向原位标定。根据系统设计目标,对供水加力水泵、称重桶、水池、气动换向器和标准金属量器分别进行了选型和计算。依据测量不确定度理论,标定系统不确定度主要由标准量器、计时器、换向器和容积法标定传感器装置等不确定度组成,计算了称重桶容积法、换向器和整个系统的不确定度。经试验和计算,系统扩展不确定度为0.136%,系统流量稳定度为0.0212%。计算和压力脉动测试结果表明采用溢流供水池和变频调速加力泵相结合的方法可保证系统标定时压力稳定。称重-容积法原位标定方法将称重法和容积法有效的结合起来,在水泵试验台中成功地得到了应用。该方法达到了既保证精度又降低造价的目的,具有较好的推广应用前景。     

机械性能检测实验台的研制

为加强实验教学环节,增强学生的工程意识,研制了本实验台。学生可以利用本实验台测量由被检测零件组成的合格齿轮泵与不合格齿轮泵的机械性能指标,了解几何精度对机械性能影响的程度。     

小型胶套式液压卡盘的设计

为了适应当前煤矿井下对钻机高可靠性和低能耗的需求,研制了一种小型胶套式液压卡盘。从小型化、可靠性、节能等方面,侧重地介绍了卡盘的结构和工作原理,并进行了理论分析计算。     

An experimental approach to determining the residual lifetimes of wheelset axles on a full-scale wheel-rail roller test rig

The paper describes an experimental method for determining the residual lifetime of wheelset axles which was developed and proved. The procedure includes all necessary steps: crack initiation from an artificially generated surface defect, monitoring of crack growth, and specification of the end-of-test criterion. The crack propagation tests described in this paper were carried out on a complete wheelset that was installed on a full-scale wheel-rail roller test rig using a measured load spectrum. During both the test planning and test implementation phases, considerable attention was paid to the complex processes involved in crack propagation in wheelset axles. In addition to axle material and design issues, important factors that have to be taken into account include sequence effects, the reliability of load cycle omission strategies to reduce the overall duration of testing, static stresses introduced by press-fitting procedures and residual stresses caused by manufacturing processes, and crack closure effects. The results obtained indicate that the method produces reliable results that are of practical relevance. Examples were also presented that indicated how far experimentally determined residual axle lifetimes could still differ from lifetimes calculated using current fracture mechanics modelling techniques.     

基于Workbench的组合式锚钻机关键零部件仿真研究

利用Workbench对液压夹持器进行分析,得到在不同工况下的工作振动频率与其固有频率之间的关系;对顶锚排钻框架进行静力学分析,可知顶锚排钻框架设计满足强度要求且变形较小。研究结果表明,液压夹持器与顶锚排钻框架具有强度高、运行稳定性好等特点,为锚杆支护工程施工装备的研究提供了理论参考。     

CS1000P6L型钻机在地表水平钻孔中的应用研究

通过对CS1000P6L型钻机主要技术参数的分析,认为其在0°~45°的倾角范围内实现岩心钻探施工具有一定的可行性。通过对钻机的主要部件——动力头的进一步研究后,选取了一个具体的项目进行了应用实验,针对实验过程中发现的问题,进行了认真分析并加以解决,从而验证了该钻机在0°~45°倾角条件下工作性能的可靠性。还通过对钻机在水平孔施工时的相关配套研究,不仅解决了施工人员的操作平台及钻杆钻具的摆放问题,还解决了钻机在工作中位移控制问题。实践证明,该设备完全可以在0°~45°的倾角范围内实现岩心钻探的施工工作,为该型设备的拓展应用提供了可靠依据,在岩心钻探领域具有良好的推广价值和现实意义。     

一种油田电动钻机用箱式发电机组的设计

本文主要介绍了一种油田电动钻机用箱式发电机组的设计开发过程,结合油田上使用环境和工况,对箱式机组展开设计布置,最后通过油田实际钻井试验对机组的设计进行了验证,论证了该款机组设计的合理性及可行性。