Residual stress measurements in bevel gear after different production phases

This article discusses residual stress measurements by means of electrochemical removal of material layers with residual stresses and simultaneous measurement of strain on the opposite specimen side with strain gages. Exact measurements are impossible particularly because of the small bevel gear module. With the method presented, the average residual stresses in the tooth root plane and underlying layers are measured. Residual stress distribution after each consecutive production phase is plotted and analyzed. Residual stress measurements enable the engineer to adequately assess each individual production phase and by that improve the quality of the complete production process.     

HSLA-80/100钢的焊接

对ＨＳＬＡ－８０／１００钢的焊接性、焊接材料及焊接工艺进行了综述，并指出了现存在的主要问题。     

Planning the GMAW process by constraint propagation

Although the gas metal arc welding (GMAW) process is widely used for joining metals, its planning is still a cumbersome task. The planning procedure involves many complex interrelationships among the process variables and depends heavily on empirical knowledge. Therefore, a solution method that allows a convenient way to represent the domain knowledge and evaluate the process variable relationships is needed. Further, the lack of a strong domain theory to quantify these interrelationships is a deficiency in the planning of the GMAW process. This paper presents a solution method that overcomes this deficiency and introduces a convenient knowledge representation scheme. The solution method considers the planning procedure to be a constraint satisfaction problem (CSP). The AC-4 algorithm is used to obtain arc consistency among nodes in the constraint network and the PC-4 algorithm is applied to obtain path consistency in the network. A modified version of the AC-4 algorithm is developed to reduce the search space and correspondingly reduce the computation time. An example is presented to demonstrate the capability of the method and its potential to reduce lead time.     

Ti-23Al-14Nb-3V合金氩弧焊接头的显微组织及其力学性能

研究了预热对Ｔｉ－２３Ａｌ－１４Ｎｂ－３Ｖ合金焊接性，特别是对消除氩弧焊冷裂纹的作用以及对接头显微组织和力学性能的影响。结果表明，焊前预热可有效降低该合金的冷裂倾向。经预热处理后，焊缝区的结晶层状线消失，热影响区的硬度峰得到缓和，整个焊缝的显微硬度分布趋于均匀，但焊缝区的枝晶发生粗化，热影响区有所扩大。焊件接头的拉伸试验表明，预热可使焊缝区的接头强度系数增加，但无论预热与否，接头强度均低于母材强度，且不显示宏观塑性。     

碎丝埋弧焊在大型立式储罐中的应用

大型储罐底板焊接及变形控制是保证储罐整体施工质量的关键环节,采用碎丝填充的焊接方法可以防止变形,同时可以有效地避免应力集中,提高施工质量。文章介绍了碎丝埋弧焊的原理、工艺参数和焊接方法。实践证明,填充碎丝不仅是一种减小底板焊接变形的手段,同时可以充分利用焊接热能,节约焊接时间和焊剂用量,经济效益好,是一种值得推广的技术。     

OPGW的结构简析

主要对光纤复合架空地线(OPGW)的性能可靠性及生产、制造中的问题进行分析探讨     

Friction Stir Welding of Ceramic Particle Reinforced Aluminium Based Metal Matrix Composites

The mechanical and microstructural properties of 6061+20% Al₂O_3p and 7005+10% Al₂O_3p aluminium based metal matrix composites joined by friction stir welding were analyzed in the present study. The two materials were welded into the form of sheets of 7 mm thickness after T6 treatment and were tested in tension at room temperature. The microstructure of the joints was observed by optical microscopy and the fracture surfaces were analyzed by employing a scanning electron microscope equipped with field emission gun in order to study the micromechanisms involved during the deformation.     

Investigation of electrode and hydrogen induced crack in welded joint of dissimilar steel

The welded joint of dissimilar heat-resisting steels 20Crl2MoV(F12)and 12 Cr2MoWVTiB(102)generally works around 600°C.In this paperthree kinds of ferritic electrodes are used for testing.They are R817 high-strength electrode(CrllMoVNi),R347 low-strength electrode(Cr2MoVWB)and newly-developed R507MoNb medium-strength electrode.The study on theinfluence of those three different electrodes on carbon migration,HIC and hy-drogen diffusion shows that medium-strength electrodes can well control thecarbon migration,and that the tendency to HIC in the joint formed by R817 issmaller than that by R347 instead.Considering the effect of weld metal transfor-mation on the restraint stress and hydrogen concentration of a joint,the hydro-gen distribution in the heat-affected zone(HAZ)is calculated by using finite ele-ment method(FEM)with stress and strain changing,and so the effect of thetransformation behaviour on HIC is revealed.In addition,newly-developedR507MoNb electrodes,tested the elevated-temperature property,oxidation re-sistance and creep rupture strength,have fulfilled the technical standards con-cerned and passed the examination of on-the-spot operation.     

Analysis and optimization of weakly coupled thermoelastoplastic systems with applications to weldment design

A systematic approach for the design of weakly coupled thermoelastoplastic systems is presented. The Newton–Raphson iteration method is used in the solution process so that analytic design sensitivity formulations may be efficiently derived via the direct differentiation technique. The derived formulations are suitable for finite element implementations. Analysis and sensitivity analysis capabilities are combined with numerical optimization to form an optimum design algorithm. To demonstrate the algorithm, we optimally design a weldment with respect to manufacturing and service life aspects.     

Microstructural changes accompanying repair welding in 5xxx aluminium alloys and their effect on the mechanical properties

At the shipyards, the aluminium alloy 5083 is welded with a multi-pass sequence using the metal inert gas technique. If, while checking the weld integrity either after welding or during service, defects are detected in the vicinity of the weldment, repairs are usually employed to extend the service life.

The repair method involves removal of the upper passes, depending on the thickness and re-welding under the same conditions.

Purpose of this paper is to examine the microstructural changes accompanying repair welding, define their effect on properties of primary importance and set, if possible, an upper limit as far as the number of repairs is concerned.