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181.
182.
Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and
6111-T4) using a heated die and punch in the warm forming temperature range of 200–350 °C. It is found that, while all three
alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable
alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases
with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves
the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For
the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly
from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The
optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing
component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in
such a manner that postpones necking and fracture by altering the location of greatest thinning. 相似文献
183.
1 INTRODUCTIONAluminumindustryhasbeendevelopingrapidlyinChinainrecentyears ,soderbergcellshavebeenre placedwithmodernprebakecellsinmanyaluminumsmelters,theaveragecelllifehowever ,forprebakecellsinourcountrywasonlyabout130 0d ,muchlowerthantheaveragecelllife ,i.e .above 2 5 0 0d ,forthecellsindevelopedcountries .TiB2 cathodecoating (TCC)couldbeoneofthesolutionstoreducegreatlytheopportunitytotheearlyfailureofcellsandextendthecelllifeofprebakecell[14 ] .Theconceptoftitaniumdiboride (TiB2 … 相似文献
184.
185.
针对铝电解原材料中AlF3与Al2O3自动配料不准和难于观察及控制的现象,我厂开发应用了AlF3贮仓料位计,并与微机网络相连,实现了远程测量与在线监控,使AlF3配料更准确更均匀,电解质分子比更稳定,电解槽生产低耗高效。 相似文献
186.
E. Di Todaro C. T. O. F. Ruckert M. T. Milan W. W. Bose Filho J. R. Tarpani D. Spinelli 《Journal of Materials Engineering and Performance》2006,15(5):608-613
The main goal of this work was to evaluate the effectiveness of Walker’s equation in collapsing the fatigue crack propagation
data of a SAE AMS 7475-T7351 aluminum alloy loaded either longitudinally (L-T) or transversely (T-L) to the rolling direction.
T-L orientation testpieces presented lower ductility and fracture toughness values than L-T orientation. As a consequence,
during the fatigue crack propagation tests, T-L testpieces exhibited a stronger influence of monotonic modes of fracture,
resulting in higher Paris exponent values,m. Walker’s model was able to collapse fatigue crack propagation data of L-T test pieces at different applied stress ratios,R. However, for the T-L orientation, due to theR ratio dependency onm andC, simply averaging ofm values for the calculations of Walker’s exponent proved to be inefficient. A simple analytical procedure was proposed by
the authors to modify Walker’s model to take into account such effect. For T-L test pieces, when Walker’s model is modified
by considering both Paris’s exponent as well the coefficient as a function of theR ratio, the fatigue crack growth data collapses within a narrow band, thus allowing predictions to be made satisfactorily.
The collapsed band is even narrower if the empirical relationm=a+blogC is used instead of simple polynomial equations due to a better correlation coefficient. 相似文献
187.
根据Airslip结晶器的传热特性,建立了凝固壳厚度和临界凝固壳厚度的数学模型.理论分析和实验结果表明,凝固壳厚度与铸造速度的乘积为常数,铸造速度增大,凝固壳厚度减小,铸锭表面质量提高;铸造速度的波动引起凝固壳厚度的波动,降低了铸锭的表面质量;铸锭直径和铸造速度的乘积也为常数,铸锭直径增大,铸造速度相应减小. 相似文献
188.
Patricia Muñoz-Escalona Shreyes Melkote Kai Liu 《Journal of Materials Engineering and Performance》2005,14(5):582-590
In recent years, the finite element method (FEM) has become the main tool for simulating the metal cutting process because
research based on trial and error is time consuming and requires high investment. Early studies were done by different investigators.
In this research AISI 52100, hardened steel (62 HRC) was selected for an orthogonal machining process as well as metal cutting
simulation using the software DEFORM-2D. This software is based on a forging process and has been adapted to an orthogonal
machining process. The results of simulated cutting forces were compared with experimental cutting force data to validate
the orthogonal cut simulation. Also, the surface roughness was measured, and the influence of the stress, strain, and temperature
on the surface roughness was studied. 相似文献
189.
液锻连挤硅线石粒子/铝复合材料的摩擦磨损行为 总被引:2,自引:0,他引:2
采用液锻连挤成形工艺获得了一种新型硅线石颗粒增强LY12铝基复合材料,其性能可与常规热挤压件媲美.摩擦磨损性能测试表明:硅线石颗粒增强铝基复合材料具有优良的摩擦磨损性能,且其耐磨性能随粒子体积分数增加而增加.材料经液锻连挤后,硅线石粒子在强大三向压应力作用下嵌镶于基体内,粒子很难拉脱,承受摩擦力的作用时,硅线石粒子起支承作用,粒子硬度高,故使复合材料整体耐磨性能提高. 相似文献
190.
In this paper, the author dipped surface vapor oxidized H13 steel specimens into 700℃ molten aluminum liquid for a certain period of time. Analyze the intermetallic phases formed on the H13 samples surface with optical microscope and X-ray diffraction method. The observation of immersion test sample's cross-section shows that Fe3O4 film will protect die substrate from molten aluminum erosion. The identification of the intermetallic phases reveals that they consist of 2parts, which is named as the composite layer and the compact layer. Further investigations are made in order to know the phase constituents of the 2 layers, they are Al8Fe2Si (outer composite layer), (AlCuMg) and Al5Fe2 (compact layer),respectively. The experimental results show that on the same specimen, a convex surface with bigger radius of curvature is more likely to be molten and the melting loss speed is also faster than a flat and smooth surface. The thickness of compact layer on a smooth surface is much bigger than that of the convex surface. Therefore, the author supposes the compact layer is favorable in stabilizing the die surface material from further melting loss, as their formation on the die surface, the melting loss speed will decrease. 相似文献