2号初轧机轧辊锯齿型磨损产生原因及机理分析

宝钢条钢厂2号初轧机轧辊的锯齿型磨损对辊耗、钢坯质量有一定的影响。本文试分析了该锯齿型磨损的产生原因及产生机理，并在实践中进行了验证。     

Mechanical and experimental investigation on nuclear fuel fretting

A mechanical approach to the nuclear fuel fretting problem is studied in this paper to find a possible and efficient way of a wear restraint. Two different contours of the spacer grid spring and dimple were developed to increase the contact area. Fretting wear experiments were carried out for the developed springs and tube specimens. Contact forces of 10 and 30 N, and slip displacements of 50–100 μm were applied under the environment of air as well as water at room temperature. Wear scars on the rods were examined to observe the effect of the mechanical approach on the wear. Especially, the influence of a contour deviation which occurred during fabrication and the wear particle accumulation in the clearance region were investigated in detail. It was found that the contact shape influenced the feature and the behavior of the length, width and volumetric shape of the wear. For the model of fuel fretting wear, equivalent depth (D_e) is suggested as a new parameter that can represent the wear severity.     

Wear analysis of Cu–Al coating on Ti–6Al–4V substrate under fretting condition

Fretting behavior of Cu–Al coating on Ti–6Al–4V substrate was investigated with and without fatigue load. Soft and rough Cu–Al coating resulted in abrasive wear and a large amount of debris remained at the contact surface, which caused an increase in tangential force during the fretting test under gross slip condition. Fretting in the partial slip condition also showed the wear of coating. To characterize wear, dissipated energies during fretting were calculated from fretting loops and wear volumes were obtained from worn surface profiles. Energy approach of wear analysis showed a linear relationship between wear volume and accumulated dissipated energy. This relationship was independent of fatigue loading condition and extended from partial slip to gross slip regimes. As an alternate but simple approach for wear analysis, accumulated relative displacement range was correlated with the wear volume. This also resulted in a linear relationship as in the case of accumulated dissipated energy suggesting that the accumulated relative displacement range can be used as an alternative parameter for dissipated energy to characterize the wear. When the maximum wear depth was equal to the thickness of Cu–Al coating, harder Ti–6Al–4V substrate inhibited further increase in wear depth. Only when a considerable energy was supplied through a large value of the applied displacement, wear in the substrate material could occur beyond the thickness of coating.     

Theoretical Substantiation of the Slip Index Approach to Fretting

A theoretical basis is presented for a previous fully empirical development of the unified approach to fretting that was based on a new similarity criterion termed slip index. It is shown that the slip index can be analytically derived from any friction loop geometry and hence, can be used for the characterization of any fretting system.     

A friction energy approach to quantifying lubrication under fretting sliding

The problem of a proper lubrication under low‐speed small oscillatory movement can be a decisive factor for the reliability of various components. There is a need to characterise the lubricious behaviour of the interface under oil‐bath fretting wear conditions for ball bearing applications. Fast and reliable methods to quantify this behaviour for broad range of mechanical conditions are proposed and validated. Pure sliding reciprocation induces mixed lubrication mode. It was found that transient film profiles depend on the non‐Newtonian response of the oils and the type of motion. Running‐in period has a crucial importance for the tribofilm formation, and is a result of the interplay of the oil‐sliding surfaces interface and is directly connected with the total energy dissipated from the contact region. The stability of structured tribofilm in steady‐state period relies on the balance between the competitive processes: replenishment of the oil to the contact and ejection of the oil pending the oscillatory movement. The phenomenon of starvation was observed when the system was moved away from dynamical equilibrium and the growth of the dissipated energy was spotted. A proposed methodology provides the evaluation of the lubrication properties of the oil in a quantitative way. Copyright © 2010 John Wiley & Sons, Ltd.     

Fretting fatigue studies of titanium nitride-coated biomedical titanium alloys

Fretting fatigue is an adhesive wear mechanism caused by repetitive tangential micro-oscillation between two contacting materials pressed together under cyclic load. Bioimplants, such as hip joints and bone plates, are prone to undergo fretting fatigue failures during their service within the body. This article presents the fretting fatigue damage characterization of physical vapor deposition (PVD) TiN-coated biomedical titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb) subjected to cyclic loads. The PVD TiN layer delayed the damage because of superior tribological properties compared with uncoated alloys. Delamination and abrasive wear damage of TiN at contact caused failure of the alloy. Friction coefficient curves of the PVD TiN-coated pair showed an irregular pattern caused by the influence of wear particulates and Ringer fluid at the contact.     

微动图和能量的方法在微动研究中的应用

介绍了微动的两种研究方法：微动图和能量的方法。归纳了微动图的组成、分类、作法及其在减轻微动损伤方面的作用。讨论了能量的方法在微动摩擦学研究中的应用，包括微动磨损体积与摩擦过程中释放的总能量的关系及能量分布在解释微动实验现象中的成功运用。最后指出微动摩擦学的研究仍然面临巨大挑战。     

Wear-resistant hard titanium carbide coatings for space applications

Hard, wear-resistant and self-lubricating titanium carbide coatings produced by chemical vapour deposition are used to improve the tribological properties of high precision components for mechanisms that must operate in extreme environments.The two main space tribology areas, where such coatings have made a breakthrough, are ball bearings and fretting joints. This paper presents a brief historical background of the technology, the main coating properties and some areas of application.     

表面工程技术抗微动损伤的研究现状

总结了工业中抗微动损伤的基本途径，指出了表面工程技术减缓微动损伤的重要作用，并从表面机械强化、扩散处理、表面化学处理、电沉积、热喷涂、气相沉积、高能密度处理和固体润滑涂层等表面工程分支综述了目前的研究现状。介绍了作者在径向和复合微动中的最新研究进展。     

镀金和镀锡表面的微动效应

以金和锡作为贵金属镀层和非贵金属镀层的代表,进行不涂和涂覆润滑剂的微动实验,除测量接触电阻外,还在扫描电子显微镜和Ｘ射线能谱仪下对接触区域进行了观察和分析。