硫化物改质对20MnCr5齿轮钢夹杂物和切削性能的影响

 齿轮钢广泛应用于汽车、机械等传动系统,易切削化是提高齿轮加工效率、降低制造成本的主要途径之一。提高钢中硫元素含量是改善齿轮钢切削性能的有效方式,然而过多的硫元素在轧制时会形成条带状MnS,增大钢的各向异性,因此需要对硫化物进行改制处理。分别采用Ca处理和Mg处理两种方式对20MnCr5齿轮钢进行硫化物改质,通过对力学性能、组织形态、夹杂物分布以及切削性能等表征,对比分析不同改制方式对材料的影响。结果表明,Ca处理和Mg处理后试验钢的强度和塑性保持一致,而Mg处理试样的晶粒尺寸较小,因而韧性较高。Ca处理试验钢中MnS夹杂物数量较多,长条状夹杂物比例相对较高;而采用Mg处理可以有效降低钢中夹杂物的数量,夹杂物平均尺寸有所增大,同时小长径比夹杂物数量增多,但是复合氧化物型夹杂物的数量也有所增加。在240~280 m/min条件下进行了干切削试验,结果表明两种试验钢均出现前刀面磨损、后刀面磨损和边界磨损,其中Ca处理试样的刀具磨损较为严重,同时在较高切削速度下出现了积屑瘤和崩角现象,而Mg处理试样则具有更长的刀具使用寿命,对切削速度的敏感性也较低。分析可知,Mg处理后钢中存在较多的大尺寸球状硫化物夹杂物,提高了应力集中效应,更有利于改善切削性能,因而改制效果更好。     

机械活化-湿化学合成LiMn2O4的组成、结构与表征

以MnO2和LiOH·H2O为原料,采用机械活化与湿化学集成的方法,在水溶液中直接合成了结晶态的尖晶石锂锰氧化物.当锂含量介于3.78%～4.35%之间时,所得锂锰氧化物为纳米级球形粉末,以尖晶石结构为主,含极少量的Mn3O4杂相;在300～800℃温度范围内热处理后,Mn3O4杂相消失,尖晶石结构更趋完善.所合成的含锂5.80%的高锂样品则以LiMnO2层状结构为主,含少量Mn3O4杂相,其SEM形貌为片状;在300～700℃下热处理8 h后,层状LiMnO2转变成尖晶石LiMn2O4,Mn3O4杂相峰明显减弱并随热处理温度的升高而消失;当温度升高至700～800℃时,开始出现缺锂的Li1-xMn2O4相.结果表明:该法制备锂锰氧化物可实现锂、锰、氧在原子级水平的均匀混合,所得产物的热稳定性能良好,其化学计量组成与结构易于调整和控制.     

Q390高强抗震钢板残余应力检测方法对比及分析

利用盲孔法、X-Ray法、中子衍射法和超声法对Q390高强抗震板及U形弯曲件进行残余应力检测,并对这4种方法测试得到的应力结果进行分析研究。结果表明,以上4种检测方法均要考虑其特定的检测应用范围,X-Ray法针对钢板表面下微米级深度的微米级晶格尺度范围局部点应力进行检测,中子衍射法可在毫米级尺度局部区域进行应力检测,盲孔法反映的是因毫米尺度钻孔导致的钢板表面孔周边的应力变化,超声法则可以通过连续扫描检测整个钢板残余应力的宏观分布变化。因此,对于工业钢板,超声法测试残余应力更加科学、合理、准确。同时,通过U形试样建立稳定的应力应变场,利用超声设备使用不同参考态对Q390高强抗震板弯曲件及退火弯曲件进行测试,结果表明,测试参考态的选取对应力测试结果影响很大,材料各向异性的影响对应力测试结果不可忽视。     

Use of electron microscopy on microstructure characterization of high chromium cast irons

The physical metallurgy underlying the development of cast microstructures in abrasion resistant high chromium cast irons, and their structural modification by thermal treatments is relatively complex. Structural characterisation via electron microscopy therefore has a key role to play in furthering our understanding of the phase transformations that control the microstructures and hence the service performances of these irons as wear parts. This paper shows how both scanning and especially transmission electron microscopy can provide valuable information on the nature of eutectic and secondary carbides and on the matrix structures in these irons. Particular attention is given to current characterisation research on conventionally cast 30%Cr irons that are used for applications involving corrosive wear e.g. slurry pumps and on a semi-solid cast 27%Cr iron that has a potential for applications in industry.     

SiC FIBER／ALUMINIUM PREFORM WIRES FABRICATEDBY ULTRASONIC LIQUID INFILTRATION PROCESS

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玻璃包覆纯铜微丝的制备与表征

采用熔融纺丝法制备了玻璃包覆纯铜微丝,对微丝进行了组织观察以及尺寸和缺陷表征,提出了不同冷却条件下的纯铜芯丝凝固过程模型,讨论了制备过程中存在的问题并提出了相应的解决方案.结果表明:在空气中自然冷却凝固的纯铜芯丝内部组织为细等轴晶,加冷却水快速冷却凝固制备的纯铜芯丝内部的晶粒沿着微丝长度方向呈竹节状整齐排列;当微丝外径为45μm、芯丝直径为25 μm时,外径尺寸波动在6%以内,芯丝直径误差小于4%;当原料质量存在问题或制备过程中拉丝速度、冷却速度等工艺参数匹配不合理时,易导致芯丝表面存在凹坑和凹槽等缺陷.     

Effect of ultrasonic power and bonding force on the bonding strength of copper ball bonds

Copper wire, serving as a cost-saving alternative to gold wire, has been used in many high-end thermosonic ball bonding applications. In this paper, the bond shear force, bond shear strength, and the ball bond diameter are adopted to evaluate the bonding quality. It is concluded that the ef/~cient ultrasonic power is needed to soften the ball to form the copper bonds with high bonding strength. However, excessive ultrasonic power would serve as a fatigue loading to weaken the bonding. Excessive or less bonding force would cause cratering in the silicon.     

Preparation and properties of nanosize MnZn ferrite from δ-FeOOH

Ferrous ion was transformed into feroxyhyte (δ-FeOOH) by oxidation. Then, manganese sulfate and zinc sulfate in some ratio were added to the feroxyhyte solution. The co-precipitation was boiling reflux conditions sometime under constant stirring. The nanosize MnZn ferrite powder was formed. The mechanism of preparation of the nanosize MnZn ferrite was discussed, and the formation of feroxyhyte which was playing a key role during the process was mentioned. The properties of powder was tested by means of X-ray diffraction, transmission electron microscopy and vibrating sample magnetometer. The results show that the samples of spherical particles about 20 nm, which have characteristics of ferrimagnetism, has larger saturation magnetization, but the remanent magnetization and coercivity are comparatively smaller. The spinel MnZn ferrite nanosize powder was successfully prepared from δ-FeOOH at low temperature, with low-carbon steel and peroxide as main material.     

不等厚板过渡削薄对接焊缝的超声波探伤

不等厚板经过渡削薄处理后的对接焊缝,由于厚度的不均匀,射线穿透时的衰减不一样,对射线检测带来很大的麻烦。常用的超声波探伤方法在定位和定级方面比较困难,本文给出利用现在先进的数字式超声波探伤仪进行准确探伤的方法。     

尖晶石纳米催化剂应用于烯丙醇多相氧化制烯丙醛或烯丙酮

使用共沉淀法通过Ru对MeFe2O4的同晶取供制备了纳米级MnFe1.95Ru0.05O4催化剂。在通过过渡金属进一步改性该催化剂的过程中，发现MnFe1.95Ru0.05O4的催化剂性能优异于文献报道的其他多相醇氧化催化剂，XRD测试表明该催化剂仍保持尖晶石结构。该纳米催化剂能有效地将不同烯丙醇类氧化成烯丙醛类或烯丙酮类，与文献报道的其他多相氧化催化体系相比，该催化剂具有更高的活性转换数。借助于EXAFS等表征结果和1－辛醇与4－辛醇的竞争反应，判断出单核的Ru类反应的活性中心，EXAFS的表征同时表明由于Cu的添加而产生的Ru=0能加快反应速率。作者在此基础上提出反应机理，认为Ru在反应过程中形成醇化物，再经过β消除反应生成相应的醛或酮。