VPPAW技术25mm厚壁铝壳体中的应用

针对25 mm厚的5083铝合金试板,进行了TIG、MIG、VPPAW+TIG三种不同方法的焊接试验,通过对其焊接接头的力学性能对比分析,确定出同样厚度的大型铝合金壳体更适于采用VPPAW+TIG的焊接方法,并通过试验制定出合理的焊接工艺,解决厚壁铝壳体的焊接容易出现气孔、热裂纹、变形、过烧等质量缺陷和生产效率低下的问题,焊后经检测,焊缝均达到Ⅰ级,生产效率提高两倍以上。     

我国第一套Φ170mm三辊轧管机组

介绍了我国第一套Φ１７０ｍｍ三辊轧管机组热轧设备和产品规格及技术特点。     

Φ460mm PQF三辊连轧管机组的工艺装备优化及生产实践

介绍了针对高合金钢钢管的生产工艺特点,对Ф460 mm PQF三辊连轧管机组的工艺布置、工艺参数及设备结构等所做的优化设计、改造及其应用效果。生产实践证明:对该机组所做的优化措施合理有效,满足了高合金钢钢管的生产要求;尤其是设计阶段对主轧线能力的优化提高,避免了因轧制能力不足而出现高合金钢钢管轧制困难的情况发生。     

350mm短应力线轧机辊缝调整系统润滑与密封优化

分析了350 mm轧机辊缝压下系统缺陷,介绍了优化方案、实施措施及现场运行情况。通过解决密封问题、润滑问题,以及更换定位套材质,保证了辊缝调整系统稳定运行。     

Preparation of porous Ti35Nb alloy and its mechanical properties under monotonic and cyclic loading

The Ti-35%Nb(mass fraction) foams were prepared by a powder metallurgy method,and the microstructure and the mechanical properties of the foams under monotonic and cyclic loading were investigated.The microstructure of the foams mainly consists of β phase,and the foams exhibit the homogenous pore distribution with the average pore size of 252 μm.The foams with 66% porosity show a typical stress-strain curve of the open-cell foams,and the plateau stress is about 56 MPa.The fatigue strength of the foam is 15.12 MPa at 107 cycles.The fractographic analysis of the foams reveals that the cracks nucleate within the struts and grow in a fatigue mechanism,resulting in the acceleration of the fatigue damage of the foams.     

喷射成形高锰ZA35合金过喷粉末形貌及组织特征

采用扫描电子显微镜对喷射成形高锰ZA35合金过喷粉末的形貌及组织进行研究,分析了粉末的粒度组成,计算了粉末的冷却速度,用X射线衍射分析合金相组成。结果表明,过喷粉末尺寸越小,越接近球形,圆整度越好,雾化压力1.0MPa比0.8MPa条件下所得粉末平均粒度更细小;粉末平均冷却速度为104～105K/s,高锰ZA35合金的微观组织主要由富含锰元素的基体α-Al相和η-Zn相组成。     

锅炉吊杆用钢35CrMoA热轧调质材组织问题

锅炉吊杆用钢35CrMoA热轧调质材调质后组织中出现大量的铁素体、贝氏体组织,而不能获得完全的索氏体组织。对化学成分、保温温度、保温时间、入水时间、水温进行调整,可减少组织中的铁素体含量。     

基于SMS的工业污水远程监控系统的设计

介绍了一种无线监测系统的组成及工作原理,给出了基于SMS的工业污水处理无线监测系统的硬件结构及软件设计方法,该系统能够准确控制工业污水的处理质量,结果表明该设计方案合理可靠。     

等离子熔覆WC-Ni/Fe梯度涂层的组织与性能

采用同轴送粉等离子熔覆工艺在Q235基体上制备了多层65%Ni60A-35%WC体积梯度涂层。采用OM、SEM、EDS、XRD等研究了涂层与基体、涂层与涂层的界面及组织特征,测量了涂层的硬度(HRC)。结果表明:涂层与基体界面处元素Cr、Ni由涂层向基体扩散;靠近界面约223μm范围内基体内的晶粒尺寸约长大了1.75倍;梯度涂层内部界面上层与层枝晶交错生长,形成联生结晶;梯度涂层由下至上的组织特征为:粗大树枝晶逐渐过渡为细小杂乱无方向性的致密组织;WC颗粒周围的Ni与基体Fe互熔,形成冶金结合;梯度涂层物相成分主要由Cr2Ni3、FeCr0.29Ni0.16C0.06、Fe3Ni2、CrFe7C0.45、BNi2、WC等组成;梯度涂层内硬度(HRC)值与65%Ni60A-35%WC体积分数成正相关关系。     

Corrosion behavior of Ti-35Nb-7Zr-5Ta alloy prepared by spark plasma sintering in Hank’s artificial body fluid北大核心CSCD

Biomedical Ti-35Nb-7Zr-5Ta(Ti-Osteum) alloys was prepared by spark plasma sintering (SPS). Corrosion behavior and mechanism of the alloys was investigated in Hank’s solution by means of open-circuit potential, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Both commercially pure titanium (TA1) and Ti-6Al-4V (TC4) alloy were also investigated to make a comparison. The results showed that, in comparison with TA1 and TC4 alloy, the Ti-Osteum alloy prepared by SPS exhibited a good corrosion resistance with lower corrosion current, lower passive current density and higher polarization resistance, but more or less the similar corrosion potential. As a result, the corrosion resistance of the three materials may be ranked as follows: Ti-Osteum＞TC4＞TA1. The excellent corrosion resistance of Ti-Osteum alloy prepared by SPS in simulated artificial body fluid may be attributed to its higher sintered density, β-type single phase microstructure, and a stable passive film mainly consisted of titanium oxide, nio bium oxide, zirconium oxide, and tantalum oxide on its surface. © 2016, Corrosion Science and Protection Technology. All rights reserved.