1.0 Mt/a催化裂化装置催化剂跑损原因分析

从催化剂性质、旋分器运行工况、工艺操作条件等方面分析了1.0 Mt/a催化裂化装置催化剂跑损原因,提出了相应整改措施。     

高温除尘技术综述

介绍了高温除尘技术的特点,综述了国内外高温除尘设备的现状、水平以及发展趋势,并对该技术在各行业中的应用前景进行了展望。     

煤气站用旋风收尘器改造

分析了煤气站用旋风收尘器的结构特点,介绍了针对其结构设计中的不足所作的一些有益改进。     

丙烯腈反应器新型两级旋风分离器大型冷模试验研究

针对丙烯腈装置扩能的要求 ,分析了用新型两级旋风分离器取代原三级旋风分离器的必要性 ,采用PV型和PV E型旋风分离器组成新型两级旋风分离器。根据旋风分离器尺寸分类优化设计法 ,设计了一种工业尺寸规模的两级旋风分离器 ,并将它和Ducon型三级旋风分离器在冷态条件下进行了对比试验。结果表明 ,新型两级旋风分离器不仅性能优异 ,而且结构简单、占据空间小、工作可靠 ,适合现有丙烯腈装置扩能改造的需要。     

EPVC系列旋风管的结构优化研究

介绍了ＥＰＶＣ系列导叶式旋风管的叶片形状、优化的叶片出口参数间的匹配关系以及新的防返混锥排尘结构，总结了无泄料盘时的排尘机理及尺寸设计要点。另外，还简单介绍了旋风管装置的工业应用情况。     

Modeling pressure drop coefficient for cyclone separators: A support vector machine approach

As one of performance critics for cyclone separators, pressure drop is an important parameter to evaluate and design cyclone separators. In order to accurately predict the complexly nonlinear relationships between pressure drop coefficient (PDC) and geometrical dimensions, a support vector machine (SVM) model is developed and employed to model PDC for cyclone separators. Based on the normalization method and the random sampling technique for the experimental sample dataset, a dynamically optimized search technique with cross validation is introduced to determine optimal algorithm parameters in the model. Then the optimized SVM model is trained and tested by the simulation results. According to the predicted accuracy of PDC for cyclone separators, the SVM model performance is compared and evaluated. It is found that the SVM model provides the higher generalization performance than the conventional models including the theoretical and statistical models as well as the artificial neural network model, with the mean squared error of 3.64×10⁻⁴ and the correlation coefficient of 0.9974. The result also demonstrates that SVM can offer an alternative and powerful approach to model cyclone pressure drop.     

排尘锥结构参数对导叶式旋风管流动阻力特性的影响

通过阻力特性实验和智能型五孔球探针的测量实验,研究了排尘锥的锥度、长度及开缝结构对导叶式旋风管总压降和流场的影响规律,为排尘结构的优化以及新型高效低阻旋风管的开发奠定了实验基础。     

PSC型旋风管组合结构参数对分离性能的影响

通过导叶式旋风管不同组合结构分离性能的对比实验,研究了排尘结构、排气芯管结构以及分离空间高度等结构参数对旋风管分离性能的影响规律。通过大量实验数据分析,绘制出旋风管不同组合结构的分离性能曲线,总结出不同结构参数变化对旋风管分离性能相应的影响规律。     

Characterizing the dynamic property of the vortex tail in a gas cyclone by wall pressure measurements

To explore a determination method for cyclone vortex tail, the wall pressures at different axial and radial positions of a cylinder-on-cone cyclone were measured and analyzed by the Fast Fourier Transform (FFT) and probability density analyses in this paper. The cyclone vortex tail was also visualized by a red ink tracer. The results show that the cyclone wall pressure does not change in the cylindrical section and gradually decreases in the conical section. The magnitudes of wall pressure at different azimuths are almost identical, indicating an axisymmetrical wall pressure radial profile in these parts of the cyclone. Whereas in the lower part of the cone and/or the upper part of dipleg, there is a sudden fall of wall pressure and non-axisymmetrical pressure radial profile. The minimum wall pressure occurs at about 270° azimuth in this region. Underneath in the next part of the dipleg, the wall pressure rapidly rises and returns to axisymmetry. These characteristics indicate that the vortex tail is bended to wall, turns around in this region, and can be used as evidences of the vortex tail. The position determined by the pressure measurement is close to the position of the rotating ring observed in the tracing experiment. It is also found that the frequency of the inner vortex is different from that of the outer vortex. The inner vortex flow fluctuates stronger and faster than its outer partner. At the vortex tail zone, the vortex breaks and the inner vortex fluctuation is involved in the wall pressure signal. Therefore, the position and dynamic property of the vortex tail can be well identified from the wall pressure measurement. The pressure measurement could provide some solid experimental basis for assessing relations of natural vortex length.     

3-D computational fluid dynamics for gas and gas-particle flows in a cyclone with different inlet section angles

A three-dimensional computational fluid dynamics (CFD) Reynolds stress model (RSM) was used to describe the gas and gas-solid flow in a cyclone with a scroll inlet duct at three different inlet section angles in relation to the cyclone body. The effects of the inlet section angles on the fluid dynamics inside the cyclone and on the performance parameters (collection efficiency and pressure drop) were analyzed by means of the finite volume method using a computational code and an industrial-sized cyclone for separation of gas-particle phases operated by Votorantim Cimentos Company. The numerical results show that the value for overall collection efficiency in this work increased to 77.2% for the 45° inlet section angle, while that for the normal inlet duct was 54.4% under the same operating conditions.