Grain size and grain depth restrict oxygen movement in leaky hermetic containers and contribute to protective effect

Postharvest insect pests threaten the nutritional and financial security of smallholder farmers in the developing world. Hermetic storage, a technology that protects grain against insects by blocking their supply of oxygen, alleviates the problem of insect-caused losses. PICS (Purdue Improved Crop Storage) bags represent one hermetic technology that improves food availability and incomes of farmers. The polyethylene liners of PICS bags are sometime damaged during use, acquiring small holes or tears. Observations in the laboratory and field suggest that insect development remains localized around the point where the bag is damaged. We hypothesized that the grain within a hermetic container that has minimal localized damage (such as an insect hole), helps retard leakage of oxygen into the bag and contributes to limiting insect damage and to the overall protective effect. To test this hypothesis, we filled 4 cm dia. by 10 cm long PVC pipes with Callosobruchus maculatus (F.) infested cowpeas and sealed them with caps having a single, insect-sized hole in its center. A vertical tube positioned above the cowpea-filled PVC pipe was filled with one of three different grains (sesame, sorghum, and maize) to different depths (0, 5, 15, 30, 50 cm). Seed size and grain barrier depth significantly reduced the level of bruchid damage to the stored cowpea in the PVC container. Smaller sized grains used for the barriers retarded insect development more effectively than larger sized grains, while deeper grain depth was more effective than shallower barriers. The grain held in a hermetic container contributes in a small, but significant, way to the effectiveness of the containers.     

钽电容器密封微晶玻璃的试制

钽电容器远优于其它类电容器,制造钽电容器所遇到的突出技术问题及形成有效的气密封接。本文了研究了钽电容器微晶玻璃组成及玻璃与钽的熔封工艺。     

Field effectiveness of improved hermetic storage technologies on maize grain quality in Central Mexico

Maize is the main crop cultivated by small scale farmers (SSF) in Mexico, and its production represents an important goal for local food security. However, SSF very often face severe post-harvest losses in maize, mainly because of insect pests and the lack of suitable storage technology. This study was conducted to compare the field effectiveness in terms of maize quality under on-field conditions of SSF of two improved hermetic storage technologies with the traditional storage. The field experiment was performed on-farm in the highlands of Central Mexico. Maize grains were stored in three storage devices: hermetic plastic bag (sBag), hermetic plastic silo (Bioxilo), or traditional polypropylene sacks. The study considered the quantitative evaluation of storage, physical, nutritional, and industrial qualities of maize after 4, 8 and 12 months of storage. Environmental conditions of storage such as oxygen levels, temperature and humidity were monitored. After 1 year of field storage, compared with traditional sacks, sBag and Bioxilo showed a significant lower losses in storage due to insects. When controlled infested maize by artificial insect infestation methods was used, the improved technologies were also effective in reducing grain losses. Furthermore, both sBag and Bioxilo prevented grain quality detriment in terms of physical, nutritional and industrial (for tortilla and seed) properties (p < 0.01). Additionally, compared with traditional storage, sBag and Bioxilo showed efficient control of the hermetic conditions in terms of oxygen, temperature and humidity, but no significant differences were detected between the two improved technologies. In summary, under on-farm conditions, the successful preservation of maize grain quality was achieved by the improved sBag and Bioxilo in the highlands of Mexico. In the future, positive effects of this storage system will need to be validated under tropical conditions.     

Comparative performance of five hermetic bag brands during on-farm smallholder cowpea (Vigna unguiculata L.Walp) storage

Cowpea (Vigna unguiculata L. Walp) grain is an important source of protein for smallholder farmers in developing countries. However, cowpea grain is highly susceptible to bruchid attack, resulting in high quantitative and qualitative postharvest losses (PHLs). We evaluated the performance of five different hermetic bag brands for cowpea grain storage in two contrasting agro-ecological zones of Zimbabwe (Guruve and Mbire districts) for an 8-month storage period during the 2017/18 and 2018/19 storage seasons. The hermetic bag treatments evaluated included: GrainPro Super Grain bags (SGB) IVR™; PICS bags; AgroZ® Ordinary bags; AgroZ® Plus bags; ZeroFly® hermetic bags. These were compared to untreated grain in a polypropylene bag (negative control) and Actellic Gold Dust® (positive chemical control). All treatments were housed in farmers’ stores and were subjected to natural insect infestation. Hermetic bag treatments were significantly superior (p < 0.001) to non-hermetic storage in limiting grain damage, weight loss and insect population development during storage. However, rodent control is recommended, as rodent attack rendered some hermetic bags less effective. Actellic Gold Dust® was as effective as the hermetic bags. Callosobruchus rhodesianus (Pic.) populations increased within eight weeks of storage commencement, causing high damage and losses in both quality and quantity, with highest losses recorded in the untreated control. Cowpea grain stored in Mbire district sustained significantly higher insect population and damage than Guruve district which is ascribed to differences in environmental conditions. The parasitic wasp, Dinarmus basalis (Rondani) was suppressed by Actellic Gold Dust® and all hermetic treatments. All the hermetic bag brands tested are recommended for smallholder farmer use in reducing PHLs while enhancing environmental and worker safety, and food and nutrition security.     

Sealing of adhesive bonded devices on wafer level

In this paper, we present a low temperature wafer-level encapsulation technique to hermetically seal adhesive bonded microsystem structures by cladding the adhesive with an additional diffusion barrier. Two wafers containing cavities for MEMS devices were bonded together using benzocyclobutene (BCB). The devices were sealed by a combined dicing and self-aligning etching technique and by finally coating the structures with evaporated gold or PECVD silicon nitride. The sealing layer was inspected visually by SEM and helium leak tests were carried out. Devices sealed with silicon nitride and with known damage of the sealing layer showed a helium leak rate of about 7–14 times higher than the background level. Devices of the same size without damage in the sealing layer had a leak rate of only 1.5 times higher than the background level. Experiments with evaporated gold as cladding layer revealed leaking cracks in the film even up to a gold thickness of 5 μm. The sealing technique with silicon nitride shows a significant improvement of the hermeticity properties of adhesive bonded cavities, making this bonding technique suitable for applications with certain demands on gas-tightness.     

A numerical model for thermal mapping in a hermetically sealed reciprocating refrigerant compressor

In a refrigerant compressor, improvement in performance such as reduction of various electrical and mechanical losses, reduction of gas leakage, better lubrication, reduction of suction gas heating etc. can be achieved by maintaining a low temperature rise inside the compressor. Proper selection and location of an internal over load protector relay, estimation of heat transfer coefficient and winding insulation coefficient are also vital in enhancing the performance. In this context it is necessary to understand the temperature distribution inside a compressor for an optimal design. In this paper, a numerical model has been created and a heat transfer analysis for a hermetically sealed reciprocating refrigerant compressor is presented. The temperature distribution inside the compressor has been obtained taking into consideration the various heat sources and sinks and compared with experimental results. The maximum temperature was observed at the rotor which was 427.5 K. The deviation of the predicted rotor temperature from that of experimental value is 5.5% only. A good agreement was found between experimental results and that predicted in the numerical analysis.     

What does global warming mean for stored-grain protection? Options for Prostephanus truncatus (Horn) control at increased temperatures

Global climate change is expected to accelerate reproduction, development and activity of stored-product insect pests and degradation of grain protectants hence compromising efficacy of available storage pest management technologies. However, there is little information on these effects. The current laboratory study examined the effect of increasing temperatures on the efficacy of stored maize grain protectants and hermetic containers in controlling Prostephanus truncatus (Horn). In Experiment I, three commercial synthetic grain pesticides (cocktails of an organophosphate and a pyrethroid or a neonicotinoid) and two farmer-practices (neem leaf powder and wood ash) were tested on shelled maize grain. In Experiment II, four storage containers, viz Purdue Improved Crop Storage (PICS) bag, Super Grain bag (SGB), metal silo (MS) and polypropylene bag (PP) (all containing untreated maize) were tested. Both experiments were conducted for 12 weeks at 32 °C, 38 °C and mean ambient temperature of 26 °C; with three replicates per treatment. All treatments were artificially infested with laboratory-reared adult P. truncatus. Sampling was at baseline (0 weeks) and 4-weekly intervals. Overall, results showed significant differences in grain damage and weight losses between non-synthetic and synthetic grain protectants in all treatments at all tested conditions. The hermetic storage containers kept mean insect grain damage below 6.4% compared to 24.5% in the untreated control at all the experimental conditions. These results indicate that the use of synthetic grain protectants and hermetic storage containers (SGB, PICS and MS) in the management of P. truncatus may not be negatively affected by projected warmer temperatures of 32 °C or 38 °C; suggesting these storage technologies will remain efficacious under sub-Saharan Africa’s warming climates.     

End-use quality characteristics of hermetically stored paddy

Four paddy varieties (Bg 352, Bg 300, Bg 358 and Bg 360) were stored in hermetic IRRI bags and common woven polyethylene bags (polybags) at room temperature either uninfested or infested with rice weevils (Sitophilus oryzae (L.)). After 9 months of storage, samples were tested for insect mortality, gas contents, moisture content (m.c.), thousand grain mass (TGM), porosity, hardness, whiteness, total milled rice yield (TMR), head rice yield (HRY), gelatinization temperature, amylose (AC), crude protein (CP), crude fat, free fatty acid (FFA), thiamine and niacin contents and sensory characteristics. These properties after storage were compared with their initial condition. The oxygen content dropped from 21% to 7% and 13.8% for infested and uninfested IRRI bag samples, respectively. The results showed that m.c., of the IRRI bag samples increased significantly (P < 0.05) by 5% when compared to the initial sample but it increased by 15% in polybag stored samples. After 9 months, dry matter loss (DM) was 65% higher in polybag than IRRI bag samples. Highest DM loss was observed in Bg 300 and the lowest DM loss was observed in Bg 358 and Bg 360. Paddy samples stored in IRRI bags showed reduced whiteness compared to polybag stored samples. Storage in IRRI bags significantly increased (P < 0.05) TMR, HRY, AC and sensory values compared to polybag samples. However, paddy samples stored in polybags significantly increased (P < 0.05) their CP and FFA contents while decreasing sensory values, thiamine and niacin contents. The FFA value of polybag samples was 2.5 times higher than IRRI bag samples. Hermetic storage of dry paddy improved overall paddy quality but different end-use quality parameters were observed in the two paddy grain types of short round (Bg 352 and Bg 300) or intermediate bold (Bg 358 and Bg 360).     

Identifying and evaluating farmer deviations from steps recommended for hermetic postharvest storage of beans in northern Mozambique

Despite the fact of calls for studies to identify and assess the effects of user deviations from recommended innovation-practices disseminated to farmers in developing-nation contexts, such research remains rare. This study answers that call by drawing on prior research—which two years earlier had trained farmers in northern Mozambique in an 8-step, improved postharvest bean storage protocol using jerrycans—to investigate deviations (“reinventions”) by users from that protocol’s recommended practices. Results from this study found that while 91.3% of participants had used the storage innovation method at least once (high adoption), nearly half (45%) had deviated in at least one way from the eight recommended steps, with none (0%) reporting any failure of the innovation. Deviations consisted of two major types: skipping at least one of the eight steps (approximately 1 in 3 participants) and adding a step or element to the method (approximately 1 in 5 participants). These combined findings of high adoption, reinvention, and storage method effectiveness provide innovation designers and suppliers insights into the potentially crucial role of reinvention for successfully diffusing stored product innovations in developing nation contexts. The importance of further research into a means for assessing when reinvention has positive, neutral, or negative impacts on innovation goals is also discussed.     

Purdue Improved Crop Storage (PICS) bags for safe storage of groundnuts

Groundnut seeds are prone to quality deterioration and damage due to improper storage. Hermetic storage of pods offers a novel, sustainable and ecologically safe alternative over traditional methods. In this paper, we demonstrate the efficacy of triple-layer “Purdue Improved Crop Storage (PICS)” bags, (that comprises of two inner high density polyethylene bags and one outer woven polypropylene bag), for protecting pods from quality deterioration, damage by bruchids (Caryedon serratus) and aflatoxin contamination (Aspergillus flavus). Custom made triple-layer bags were used and pods (of cv ICGV 91114) were placed @ 2 kg/bag. Over four months of storage under ambient conditions, triple-layer bags supported retention of seed weight, germinability and oil content significantly better than cloth bags. Further, under both natural and artificial infestations with A. flavus, seed aflatoxins levels were lower in PICS bags compared to cloth bags. Toxin accumulation in PICS bags deliberately infested with bruchids and A. flavus was less compared to cloth bags under similar conditions. Bruchid damage to pods was less in PICS bags versus cloth bags in all cases. Our results suggest the superiority of triple-layer PICS bags over cloth bags in protecting seed viability, seed weight and oil content while safeguarding the groundnuts from bruchids and retarding toxin accumulation.