Evaluation of fracture behavior of lightweight magnesia-based refractories via wedge splitting test along with acoustic emission detection

The effect of spinel powder on the fracture behavior and mechanical properties of lightweight magnesia-based refractories containing microporous magnesia aggregates with high apparent porosity (37.4%) were investigated by the wedge splitting test (WST) with the digital image correlation and acoustic emission. With the addition of spinel powder, lightweight magnesia spinel refractories showed a higher cold compressive strength compared with lightweight pure magnesia refractories. From the WST, the addition of spinel powder increased the specific fracture energy and characteristic length of lightweight magnesia spinel refractories, which improved the crack propagation resistance. The increased tortuosity of main crack and a higher ratio of crack propagation along the aggregates/matrix interface were main reasons for reducing the brittleness of lightweight magnesia spinel refractories. Besides, acoustic emission (AE) signal activity indicated that the propagation of pregenerated micro-cracks by the thermal mismatch and the development of fracture progress zone were primary ways to consume energy in lightweight magnesia spinel refractories. The reduced proportion of crack propagation within aggregates was also detected by the peak frequency of AE signals in lightweight magnesia spinel refractories. For microporous magnesia aggregates with high apparent porosity (37.4%), lightweight magnesia spinel refractories also showed reduced brittleness fracture behavior than lightweight pure magnesia refractories.     

Design of Eu2+-activated broadband orange-emitting phosphors with excellent luminescent performance for warm WLEDs

We report orange-emitting Sr₈La_0.5Na_0.5Mg_1.5(PO₄)₇:Eu²⁺ (SLNMPO-0.5:Eu²⁺) and Sr₇LaNaMg_1.5(PO₄)₇:Eu²⁺ (SLNMPO-1:Eu²⁺) phosphors with broad emission bands covering from 450 to 800 nm. The phosphors can be excited by n-ultraviolet and blue light efficiently. Their crystal structure, diffuse reflection spectra, photoluminescence (PL) spectra, fluorescence decay curves and thermal stability were investigated systematically. Under the excitation of 365 and 400 nm, SLNMPO-0.5:Eu²⁺ and SLNMPO-1:Eu²⁺ both exhibit better PL properties and contain more red emissions than SMPO:Eu²⁺. CIE coordinates of SLNMPO-0.5:Eu²⁺ and SLNMPO-1:Eu²⁺ under 365 nm excitation are (0.460, 0.497) and (0.457, 0.494), respectively. Furthermore, high-quality warm white light can be generated by fabricating warm white light-emitting diode (WLED) devices with 370 nm LED chips, BaMgAl₁₀O₁₇:Eu²⁺ commercial blue phosphor and orange-emitting SLNMPO-0.5:Eu²⁺ (or SLNMPO-1:Eu²⁺) phosphor. The correlated color temperature, R_a and color coordinates are 3880 K, 94.05, (0.3895, 0.3922) and 3736 K, 91.73, (0.4005, 0.4078) for the fabricated WLED devices with SLNMPO-0.5:Eu²⁺ and SLNMPO-1:Eu²⁺, respectively. The excellent performances indicate that SLNMPO-0.5:Eu²⁺ and SLNMPO-1:Eu²⁺ have great potential to be attractive candidates in the application of warm WLEDs.     

Corrosion behavior of Monofrax K-3 refractory in borosilicate-based model low activity waste glass melts

Owing to its good chemical and thermal durabilities at high temperatures, Monofrax K-3 refractory is widely used in nuclear waste vitrification as a lining material in melting vessels. However, the corrosion of K-3 refractory during the vitrification of nuclear waste is a serious problem because it affects the melter's safety, performance, and lifetime. Therefore, in the present study, we have focused on unearthing the impact of glass network formers, such as SiO₂, B₂O₃, and Al₂O₃, in a model nuclear waste glass composition on the corrosion of Monofrax K-3 refractory. The corrosion tests have been performed per ASTM C621 at 1150°C for 5 days. The dimensional measurements on corroded K-3 refractory suggest that Al₂O₃ and SiO₂ tend to reduce the refractory corrosion (neck loss), with the effect of Al₂O₃ being significant. A corroded region on the K-3 refractory at the melt–refractory interface is observed. The corrosion occurs via a coupling of the melt infiltration induced by a capillary effect and the dissolution of Al, Mg, and Fe components from K-3 into the melt through chemical reactions. A Cr-rich layer is retained on the glass contact surface of the corroded K-3 refractory.     

Effect of Ga3+ ion doping on emission thermal stability and efficiency of MgAl2O4:Cr3+ phosphor

In this work, we fabricated a novel spinel-type phosphor material MgAl_2−xGa_xO₄ doped with Cr³⁺ by the high-temperature solid-state sintering method. The crystal field environment of the spinel was tuned by replacing the Al ions with Ga³⁺ ions of different concentrations. The cell volume and D_q/B gradient increase from 2.82 to 2.62 with increasing Ga³⁺ ion doping concentration. This also implies a gradual decrease in the field strength of the crystal. Based on this, the excitation spectra of MgAl_1.995−xGa_xO₄:0.5%Cr³⁺ phosphors yield a redshift. Increasing the Ga³⁺ ion doping concentration also improves the emission intensity and thermal stability of the phosphors, and the emission intensity of the Ga³⁺-doped phosphors is significantly increased. For a Ga/Al ratio of 1, the thermal stability of the phosphor emission is optimal. The emission intensity at 140°C can maintain 76% of the emission intensity at room temperature, indicating that appropriate Ga³⁺ ion doping can improve the emission efficiency and thermal stability of the phosphors.     

Progress in non-traditional machining of amorphous alloys

Amorphous alloys are a new type of multi-functional advanced material with the properties of general metal materials and glass, which are also called metallic glasses. They have good comprehensive properties, such as a wide application range, low cost, and high reusability. Using reasonable process parameters, non-traditional machining can not only realize the machining of complex amorphous parts, but also avoid the crystallization and oxidation of amorphous alloys, realizing tasks that cannot be accomplished by traditional machining. Therefore, this review systematically summarizes the research status and development potential of amorphous alloys fabricated using non-traditional machining methods. First, we introduce the principles of laser machining, ultrasonic machining, electrical discharge machining, electrochemical machining, and other non-traditional machining methods for amorphous alloys. Subsequently, the influence of the machining parameters and other external conditions on the machining effect is summarized. The machining cost, machining efficiency, and environmental impact of these non-traditional machining methods were compared. Finally, non-traditional machining technology for amorphous alloys is summarized and discussed.     

Development of ceramic coatings on titanium alloy substrate by laser cladding with pre-placed natural derived-slurry: Influence of hydroxyapatite ratio and beam power

The attraction towards Ti and its alloys reside in their superior mechanical and tribological features, as compared to CaPs, which are renowned for their compositional and structural features similar to those of natural bones. However, Ti-based materials suffer from limited biocompatibility and inertness when implanted for extended periods. As such, surface modification with ceramic coatings is required in order to achieve proper biomedical features and enhance their overall behavior in the human body. Hence, this study outlined for the first time the prospect of coating several Ti6Al4V substrates (disks) with bovine-bone derived hydroxyapatite (HA) by laser cladding technique with pre-placed slurry. During laser processing the input materials merge depending on the heating rate/temperature and clad materials. The proposed sample preparation set-up, followed for the first time in this study, involved the concomitant modulation of two parameters: the natural HA ratio (100 wt%, and 50 wt% HA + 50 wt% Ti blends) and laser beam power (500–1000 W range). The laser beam was applied after the ceramic slurries (prepared HA/HA-based blends mixed with polyvinyl alcohol) were placed inside the priorly machined channels on the metallic Ti disks. Partially overlapped cladding tracks (～30% overlapping ratio) resulted and the investigations were further performed in cross-section view. The structural analyses confirmed the formation of calcium titanate as main phase for all samples and the arrest of HA only for those prepared with 100% HA ratio at low to medium laser powers. In addition, the morpho-compositional evaluation revealed the formation of a fully ceramic coating only for the latter sample sets. Further, the surface wettability (contact angle and surface free energy) and Vickers micro-hardness results led to the selection of the optimal technological parameters for the development of ceramic cladded layers with prospect compatibility with regenerative medicine applications.     

Laser machining of silicon carbide: Experimental analysis and multiobjective optimization

This work investigates the feasibility of laser engraving of silicon carbide by adopting a Q-Switched fiber laser. To study the effect of the laser parameters on the laser-material interaction, a 3³ full factorial plan was developed and tested. During the tests, the following laser parameters were varied: scanning speed, pulse frequency, which affects the pulse power, and the number of repetitions, i.e., the number of times the laser beam passes on the same line. After the tests, digital microscopy was used to measure the depth of the engraved pocket, and a 3D laser profilometer was used to acquire the pocket surface and morphology and to calculate the main roughness parameters. The analysis of variance (ANOVA) was carried out in order to detect how the process parameters affect laser machining. The Response Surface Methodology (RSM) was additionally performed to obtain the regression model and finally, the Multi-Response Optimization (MRO) was implemented to identify the optimal process conditions. The results show that it is possible to machine pockets with low roughness (Ra <1 μm) at high material removal rates (MRR> 0.1 mg/s).     

Machinability improvement in milling of SiCf/SiC composites based on laser controllable ablation pretreatment

The poor machinability of SiC_f/SiC composites greatly limits its application and promotion. The laser-induced ablation products of SiC_f/SiC composites are powdery, loose and porous. Milling of laser ablated samples demonstrated that the force and heat were almost negligible when milling ablation products. Accordingly, a laser ablation pretreatment milling (LAPM) process of SiC_f/SiC composites was proposed. Under the LAPM process, after the laser ablation treatment with controllable depth, the cutting allowance could be achieved in only one pass, which greatly improved the machining efficiency compared with the conventional milling process. The material removal rate was greatly improved on the premise of ensuring the machining quality. Taking the milling of tensile specimens as an example, compared with conventional milling, the total processing time of the specimen was reduced by 31.29 % by LAPM process. Therefore, LAPM provides a potential feasible process scheme for greatly improving the machinability and machining efficiency of SiC_f/SiC composites.     

Imaging of KCa3.1 Channels in Tumor Cells with PET and Small-Molecule Fluorescent Probes

The Ca²⁺ activated K⁺ channel K_Ca3.1 is overexpressed in several human tumor cell lines, e. g. clear cell renal carcinoma, prostate cancer, non-small cell lung cancer. Highly aggressive cancer cells use this ion channel for key processes of the metastatic cascade such as migration, extravasation and invasion. Therefore, small molecules, which are able to image this K_Ca3.1 channel in vitro and in vivo represent valuable diagnostic and prognostic tool compounds. The [¹⁸F]fluoroethyltriazolyl substituted senicapoc was used as positron emission tomography (PET) tracer and showed promising properties for imaging of K_Ca3.1 channels in lung adenocarcinoma cells in mice. The novel senicapoc BODIPY conjugates with two F-atoms ( 9 a ) and with a F-atom and a methoxy moiety ( 9 b ) at the B-atom led to the characteristic punctate staining pattern resulting from labeling of single K_Ca3.1 channels in A549-3R cells. This punctate pattern was completely removed by preincubation with an excess of senicapoc confirming the high specificity of K_Ca3.1 labeling. Due to the methoxy moiety at the B-atom and the additional oxyethylene unit in the spacer, 9 b exhibits higher polarity, which improves solubility and handling without reduction of fluorescence quantum yield. Docking studies using a cryo-electron microscopy (EM) structure of the K_Ca3.1 channel confirmed the interaction of 9 a and 9 b with a binding pocket in the channel pore.     

Design of the YAG:Ce3+ phosphor in tellurite-germanate glass with high luminous efficiency for laser lighting

The main focus of laser lighting research has been on perfectly combining fluorescent conversion materials with laser light sources to improve luminous efficiency (LE). In this paper, the high refractive index, high transmittance and low sintering temperature of tellurite glass is combined with the thermal stability and mechanical strength of germanate glass,which is innovatively used as a matrix for phosphor-in-glass (PiG). The use of high valent ions as modifiers reduces the diffusion and mobility of ions to reduce the erosion of phosphors and protect the luminescent performance of phosphors. By changing Ge/Te ratio, the glass maintains 80% transmittance, and the refractive index decreases from 1.97 to 1.83 matching that of the YAG phosphor. The increase in GeO₂ improves the thermal stability and mechanical strength of the glass, thereby improving the fluorescence intensity (approximately 1.6%) at 473 K and the luminous flux by up to 12.8%. The best PiG sample had a LE of 230 lm/W and excellent internal quantum efficiency (IQE) of 85.3%, achieving high levels of luminescence. Adding different phosphor contents can achieve the role of adjusting the correlated color temperature (4500–6000 K), and the color coordinates (0.322, 0.330) are close to the ideal white light. These results show that tellurite-germanate glass can be used as a good carrier for fluorescence conversion materials, which brings a new direction for the exploration of glass matrix.