Velocity measurements and flow field characteristic analyses in a turbo air classifier

Turbo air classifier is one of the most widely used powder classification equipment. The rotor cage as a rotary component can create a forced centrifugal field, so it is a key part for turbo air classifier. In order to investigate the effect of structural variations of the rotor cage on flow field characteristics, three dimensional velocity measurements of the annular region in a turbo air classifier equipped with two different rotor cage bottom plates (A and B type) are performed by laser Doppler velocimeter (LDV). It is found that the different bottom plates have different axial and tangential velocity distributions in the annular region. However, the structural variations of the rotor cage have hardly any effect on the radial velocity. Based on the classification principle, the relation between the classification performance and the flow field characteristics is investigated in great detail.The results of the flow field measurements were tested by the classification experiments carried out with cement raw meal and ground calcium carbonate. The results demonstrate that B type bottom plate can realize the production of narrow particle size distributions, so it is more favorable for classification than A type bottom plate. Classification experiment results are in good agreement with the results of the flow field measurements.     

实现精密激光加工应用的运动控制新挑战

激光精密加工及切割已被应用在如太阳能晶硅切割、手机面板切割、半导体晶圆切割,Laser CNC等精密加工上面。如何通过调整能量强度来满足不同材质上切割,而呈现出有层次感的效果,这些都是高端运动控制产品所面临的新挑战。在本文中将讨论如何克服精密激光加工时所遭遇的新挑战,以及通过实例证明的解决方案。     

Near Wall Studies of Pulp Suspension Flow Using LDA

A detailed study of the flow behaviour in the near wall region of pulp suspensions up to 4.7% have been performed using Laser Doppler Anemometry (LDA) in pipe flow. Axial mean velocity profiles show a distinct plug flow and an increase of the plug region as the flow rate decreases and fibre concentration increases. An attempt is made to relate the LDA data‐rate to fibre concentration, which indicates a dilution region at 1‐2 mm from the wall that is larger than the annulus region. The dilution region increases with increasing flow rate, decreasing concentration and when using longer pulp fibres.     

半导体封装生产线工艺流程分析

本文介绍了半导体生产线后道封装流程,并对相关设备的自动化程度进行分析。     

远场激光能量密度分布的数值与图像估算

激光在大气传输过程中,由于同大气分子与气溶胶粒子之间的相互作用而产生了一系列的效应,即大气衰减和大气湍流效应,导致能量不断减弱,并影响激光的远场能量密度分布.根据设计的激光远场能量密度分布测试系统进行外场实际试验测试,只能获得指定位置上的远场能量密度分布数据和激光光斑图像,为了获得任意位置的激光传输特性,研究了大气衰减和大气湍流对激光传输的影响.根据上述系统测得的指定位置的光斑图像及能量分布数据,通过软件仿真分析,估算任意位置的激光光斑能量密度分布,通过伪彩色变换,将激光光斑的灰度图像转换为连续变化的伪彩色图像,可以直观地观察光斑的远场能量密度分布.     

三维激光扫描点位误差源分析

目前对三维激光扫描的分析主要停留在误差模型的建立上,没有对三维激光扫描仪的特点及其所受的误差进行分析,而三维激光扫描仪的系统误差和偶然误差都将会对整个误差模型的建立产生影响,点位误差源的准确分析是点位准确建立点位误差模型的基础。基于此,本文对三维激光扫描仪的点位误差源进行了分析,得到了不同误差源的误差模型,并给出了不同条件可能对激光扫描仪误差影响的大小。     

模糊控制在布料小车定位系统中的应用

以某球团厂破碎车间的布料过程为背景,针对该厂布料过程中小车定位不准和布料不均匀的问题,提出了基于PLC的模糊控制算法,结合超声波料位计和激光测距仪的反馈信息,有效地解决了该厂布料过程中小车定位不准和布料不均匀的缺点。利用上位机组态画面实现了对布料过程的远程监控,提高了车间的自动化水平,改善了操作人员的工作环境。本系统在运行期间能够准确判断矿仓的物料需求,完成布料小车的精确定位,降低了操作人员的工作强度。     

Effects of reflectivity on laser-ablation resistance of the laser-cladding repaired Nd2O3 modified SiO2 coatings on C/C composites

To repair the damaged SiC coated C/C composites, a double-layer coating including a SiO₂-Nd₂O₃ external layer (∼60 μm) and a Si-SiC inner layer (∼240 μm) was prepared by a slurry-based laser cladding technique, and the laser-ablation tests under two heat fluxes (23.89/39.81 MW m⁻²) were performed. The spectrophotometer, X-ray diffraction, scanning electron microscopy and 3D profilometer were used for characterization. For avoiding the secondary damage of laser-ablation, the laser-reflection of the repaired area was enhanced, which was conducive to the mitigation of mass and linear ablation. Combined with Finite Element Analysis, by raising the reflectivity, the surface and back temperature of samples could be reduced greatly by 1224 K and 983 K respectively, and plenty of ablation reactions could be avoided. Therefore, the SiO₂-Nd₂O₃ coating possessed an excellent laser-ablation resistance and protected the C/C substrates from thermal damage and oxidation effectively.     

镍阳极氧化膜形成和破坏过程的光电化学响应

测定了镍表面阳极氧化膜在ｐＨ＝８．４硼砂－硼酸缓冲溶液中不同电位下的光电流响应。基于阻抗测量结果的计算表明，钝化膜的平带电位和载流子密度分别为－０．６８Ｖ和１．３×１０（２０）ｃｍ（－３）。对钝化膜和高价氧化膜在形成、生长和破坏过程中的光电流变化进行了现场监测。     

Room-temperature dry sliding wear behavior of γ-Ni/Mo2Ni3Si metal silicide “in situ” composites

Ni-base solid solution (γ) toughened Mo₂Ni₃Si metal silicide “in situ” composites were fabricated with different volume fraction of Mo₂Ni₃Si primary dendrite uniformly distributed in irregular Mo₂Ni₃Si/γ eutectic matrix. Results of room-temperature dry sliding wear tests indicated that the composite with a medium volume fraction of primary Mo₂Ni₃Si phase possessed the best wear resistance by optimum combination of the unique mechanical property of Laves phase Mo₂Ni₃Si and toughening effect of ductile γ phase. The primary wear mechanism is microplowing and soft-abrasion of the interdendritic Mo₂Ni₃Si/γ and subsequent brittle fracture of the hard Mo₂Ni₃Si primary dendrites. Ductile γ phase provided good toughening effect to Mo₂Ni₃Si Laves phase during dry sliding wear process.