国产60吨铝熔炉感应式电磁搅拌器的应用

介绍了60t炉底感应式电磁搅拌器的应用方案、工作原理、设备组成和安装形式,阐述了电磁搅拌器对熔融金属化学成分均匀性、温度均匀性以及金相组织的影响,分析了电磁搅拌的整体运行效果,并总结了电磁搅拌器的应用特点。     

Further studies in selective laser melting of stainless and tool steel powders

Previous reported work on the selective laser melting of a H13 tool steel powder bed surface has shown that there is a scan speed range in which the layer mass increases/fluctuates with increasing speed. This paper expands the investigation towards M2 tool steel and 316L stainless steel powders to identify if they reveal similar behaviours. Wide ranges of scan spacings and scan speeds have been examined, at selected laser powers. Furthermore, the masses of the layers have been compared with those predicted from an existing finite element thermal model. It has been found that at a constant laser power, the variation of mass with scan speed is much less than might be expected from a constant assumed absorptivity into a powder bed.     

呋喃树脂自硬砂在纺织机械铸铁件上的应用

介绍呋喃树脂自硬砂在纺织机械类铸铁件生产中的实际应用，详细阐述了原材料选取，呋喃树脂自硬砂制备工艺、造型与制芯等工序的操作要点及应用实例，分析了呋喃树脂自硬砂代替普通粘土干型砂工艺的利益所在。     

汽车支架的垂直分型铸造工艺的模拟优化

以某球铁板形铸件为研究对象,用DISA线垂直分型的浇注系统设计方法设计了铸件的浇注系统,用均衡凝固理论设计了铸件冒口,用数值模拟方法对设计工艺进行了反复的对比优化,并实际浇注铸件进行了验证。研究表明：①用均衡凝固理论设计冒口时,不能只局限于用几何结构来划分结构分体,还要根据壁厚差的情况才能划分出合理的结构体。②底注式浇注系统并非总是最为平稳的浇注系统,而这一点是传统经验设计方法很难意识到的;用数值模拟的方法就容易寻求合理的浇注方案。③均衡凝固理论结合数值模拟方法是有效的铸铁件工艺设计手段。     

焊接与切割设备的使用和维修(十七)--CO2焊接电源特性、安装及注意事项

介绍了CO2焊中送丝方式对焊接电源外特性的要求，电弧自调节对焊接电源的要求，对焊机的安装与准备作了详细的说明，并指出焊机操作过程中的注意事项。     

Sheet metal forming simulation in industry

In order to see actual present situation of finite element simulation system introduced to industry to be utilized at the stamping tool design section, four different examples are introduced. It is clearly shown from the example that each industry has its own purpose to the simulation; prediction of wrinkle, prediction of surface deflection, study of tearing limit condition, determination of blank geometry, prediction of springback, evaluation of sheet thickness and residual stress, and so on. Present state of simulation systems integrated into CAD is also investigated.     

Proposal of Service CAD System - A Tool for Service Engineering -

To solve current industrial problems, manufacturers need to supply service rather than materialized products to consumers. We propose a novel engineering paradigm to deal with services, service engineering. We define services as a state change. A service model consists of three sub-models: scope model, view model and flow model. A computer-aided design tool, called Service Explorer, is developed to represent a network of the parameters and determines the influence weight one another. As the result, we verify the usefulness of the design tool.     

反向凝固母带拉速对结晶器流场影响的数值模拟

在连续统一模型的基础上建立了描述反向凝固结晶器中的流动与传热的数学模型。利用有限差分方法，计算出了反向凝固结晶器中母带厚度的变化规律，随着母带在钢液中停留时间的增加，母带厚度初期迅速增长，中期平衡相持，后期快速回熔；并进一步研究了反向凝固母带拉速对结晶器中流场的影响情况，拉速较小时，紧贴母带的钢液随母带-同运动，对整个流场的影响不大，当拉速较大或拉速变化较大时，部分甚至整个流场都发生了变化。计算结果表明采用数值模拟求解结果与试验数据是吻合的，证明假设合理，模型正确。     

高速钢复合轧辊液固结合过程数值模拟

在试验的基础上,建立了高速钢复合轧辊铸造过程中外层高速钢钢液充型湍流流动及辊芯和外层高速钢液固结合时的三维速度场和温度场的计算模型,模拟了辊芯预热温度对凝固及界面结合情况的影响。结果表明,高速钢钢液在铸型中是从下到上、从两侧的交界面向中间顺序凝固的,但随着辊芯表面预热温度的不同,呈现出不同的特点。在同一截面上,当预热温度较低时,其最后凝固的位置位于工作层金属中间的某一位置,当预热温度较高时,最后凝固的位置位于工作层金属和辊芯之间的界面上。预热温度较低时,两者之间将难以形成冶金结合,预热温度适宜时,两者之间可以形成良好的冶金结合,适宜的辊芯预热温度为1100~1200℃。     

工程设计演示文档动态性表述的探讨

在工程投标、方案论证、学术交流中 ,可利用多媒体演示软件制作各类文档。为了充分表达制作人员的思想 ,达到预期目的 ,可采用丰富多彩的动态性表现手法 ,使演示产生很好的效果 ,令听众和观众欣然接受。为此 ,对工程设计演示文档的动态性表述进行了探讨 ,以便能更充分地发挥多媒体演示软件的作用