Study On the Tribological Behavior of the Arc-added Glow Discharge Plasma Non-hydrogen Carburization On Titanium Alloy Surfaces

This paper introduces a new titanium alloys surface strengthening treatment by using the arc-added glow discharge plasmas non-hydrogen carburization technique. High purity and high strength graphite is selected as cooling cathode arc source for supplying carbon atoms and particle, which migrate to the titanium alloy(Ti6Al4V) surface and form modified layer. Thus, the hydrogen embrittlement is avoided while the tfibological behavior of the titanium alloy surface is improved in the respects of anti-friction and anti-wear ability.The tribological behavior of the modified layer under dry sliding against SAE52100 steel was evaluated on a ball-on-disc test rig. The results showed that the modified layer obtained a thickness of 30μm at 980℃, 30minutes. The microhardness of the Ti6Al4V alloy surface attained 936 HV, which was much larger than that of the Ti6AI4V alloy. The Ti6AI4V alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface modified layer experienced much abated adhesion wear and scuffing under the same testing condition. This could be attributed to the carbon dement with different modalities exists in the modified layer.The modified layer showed good friction-reducing and fair anti-wear ability in dry sliding against the steel. Using the SEM,XRD and XPS, the phase structure and morphology of the carburization modified layer was analyzed.     

Ti Coating on Magnesium Alloy by Arc-Added Glow Discharge Plasma Penetrating Technique

MAGNESIUM is the8th most abundant element on theearth.Because of that it has some advantageousproperties such as high ratio of strength/weight with adensity that is only2/3that of aluminum and1/4that ofiron,high ratio of rigidity/mass,special characteristicsof electromagnetic shield and shock absorption,excellent cutting and polishing performances,magnesium alloys have been used widely by widely inmany manufacturing industries including aerospace,automobile,electronics and so on.But there i…     

MICROSCOPIC CORROSION STUDIES OF DUPLEX STAINLESS STEELS

Electrochem,cal scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.     

The role of grain boundary plane orientation on intergranular corrosion of symmetric and asymmetric [1 1 0] tilt grain boundaries in directionally solidified pure copper

Susceptibility to intergranular corrosion of asymmetric grain boundaries in pure copper was well correlated with a geometric criteria, i.e. the effective interplanar spacing of grain boundaries rather than coincidence site lattice (CSL) scheme if we rationally assume that the grain boundary structure relaxes to be formed by low-index planes, therefore resulting in high interplanar spacing.     

颗粒增强复合材料有限覆盖技术数值模拟研究

本文将有限覆盖技术应用于颗粒增强复合材料的数值模拟。通过引入数学与物重网格,将有限元的插值域与积分域分别定义在两个不同的覆盖上,即在数学网格上进行插值函数的构造,在物理网格上完成系统能量泛函的积分运算,最后通过覆盖权函数将二者联结在一起。它的优点是单元网格划分随意,不受复杂边界形状和二相材料界面的限制,单元可以是任意形状,是较之于有限元方法更普遍的数值模拟方法。最后给出了有限元网格覆盖颗粒增强复合材料的数值模拟算例,并与现有的方法进行了比较和讨论。     

采用有限元分析法量化不同中空玻璃边缘密封的热位移

间隔条和玻璃板片之间的相对热位移是中空玻璃边缘密封乃至中空玻璃(IGU)本身老化的主要原因之一.作者采用有限元分析法(FEA),建立了发生在大尺寸(1.5 m×2.1 m)的中空玻璃边缘密封的热位移与温差变化之间的模型,这是三种商业化的、不同材质的、不同设计的间隔条,在温度变化为-30～ 60℃范围内的模型.此模型是基于铝间隔条和镀锌钢间隔条与尼龙插角的搭配,不锈钢间隔条和弯曲插角的搭配.尼龙插角假定为实心的并稳固地固定于间隔条上;弯曲插角被建模成实心弯曲的金属插角,并同样稳固地固定于间隔条上.由于实际的弯曲插角是空心的,模型可能高估了这种转角设计的应力.正如预期那样,在低温时,插角会被向内拉,导致弯曲角度大于90°;在高温下,插角会被向外推,导致弯曲角度小于90°.通过检测发生在中空玻璃周边第一道密封的聚异丁烯密封胶厚度的变化,作者发现,到目前为止,不锈钢间隔条对于截面积的变化影响最小;铝制间隔条的影响最大.这个发现与基于间隔条材料与浮法玻璃之间热膨胀系数差异而预期的性能一致.因此,热位移引起的第一道密封的有效扩散横截面变化,可以解释为何具有不同间隔条材料的中空玻璃之间的性能差异.     

利用重整装置丙丁烷生产环保制冷剂R600a工艺设计

本文介绍了利用重整装置丙丁烷为原料,生产环保制冷剂R600a的工艺生产过程。通过确定原料、工艺流程,利用工艺设计软件Aspen plus对该生产装置进行了模拟计算。并提出了该生产装置关键设备的工艺设计方法及设计要点,塔设备的具体操作条件、最佳进料位置的确定,以及建该装置的意义。     

液膜法制备STM探针研究

本文采用液膜代替传统的电解质溶液,用电化学腐蚀法制备了STM用W探针,细致研究了电压、液膜中电解质浓度和补充滴加电解质的时间间隔的单因素实验和正交实验对探针制备成功率的影响。采用该法得到的探针针尖表面光滑,显示出极好的对称性,在较佳的条件下,曲率半径最小达到48 nm,超过了进口的商业化STM探针的水平,可以进行实际应用。     

采用改进的温梯法生长氟化钙晶体

对现有的晶体生长温梯法进行改进,将炉内温场分为坩埚底部温度高于坩埚顶部温度的化料区和坩埚底部温度低于坩埚顶部温度的温梯生长区两部分.通过对坩埚相对于温场位置的控制,获得适宜进行熔体均一化和晶体生长条件.生长了尺寸为φ135 mm×150 mm氟化钙(CaF2)晶体,生长的CaF2晶体质量较好,位错密度＜330/mm2,从190 nm到9000 nm透过良好,紫外200 nm处和红外9 μm处透过率可达80%以上.     

电化学氧化法处理生活污水的研究

采用电化学氧化法处理生活污水,探讨了电解质浓度、电流密度、pH值、反应温度、不同电极等对COD、浊度的影响。实验表明,处理水中COD、浊度的最佳条件是:电解质浓度为45 g/L,pH值为8,电流密度为60 mA/m2,温度为22℃,阳极为RuSn电极,阴极使用不锈钢电极。此时COD去除率达86.22%,浊度去除率达80%,悬浮固体去除率和细菌去除率94%和99%。