Heavy oil sorption and recovery by using carbon fiber felts

On fibrous carbon materials, including activated carbon fibers, sorption capacity for heavy oils, less viscous A-grade and more viscous C-grade, was determined. Sorption capacity depended strongly on their bulk density; the correlation was the same as that found previously on exfoliated graphite and carbonized fir fibers. On carbon fiber felts, excellent recycling performance was observed, though sorption capacity was not so high as on exfoliated graphite and carbonized fir fibers. By filtration under suction, about 90% of sorbed A-grade heavy oil could be recovered and no decrease in sorption capacity was detected even after eight cycles. By washing with solvents, n-hexane for A- and C-grade oils and A-grade oil for C-grade oil, almost 100% recovery with no marked reduction in sorption capacity was found for each cycle. For the felts of PAN-based carbon fibers, rather severe operations for oil recovery, centrifugation and squeezing with twisting, could be applied without pronounced decreases in sorption capacity and recovery ratio.     

Diffusion of lignin macromolecules within the fibre walls of kraft pulp. Part I: Determination of the diffusion coefficient under alkaline conditions

The intrinsic rate of diffusion of soluble lignin from fibre walls to bulk liquor has never been determined previously because of experimental difficulties; for example, the diffusion rate determined in a stirred cell is affected by the mechanical action of stirring. In our work, the intrinsic rate of diffusion of lignin macromolecules from the fibre walls of a softwood kraft pulp was determined under alkaline conditions using a displacement cell which eliminated external heat and mass transfer resistances and pulp fibre disturbances. The effects of such experimental conditions as pulp bed height and liquid flow rate were studied. The diffusion rate can be described by a diffusion model for a hollow cylinder with a very wide range of diffusion coefficients. The diffusion rate increased with increasing pH. Our results provide a new understanding of the lignin diffusion process in fibre walls, which is affected by the size of lignin molecules and the pores, and by the electrostatic interactions between intrafibre pore walls and lignin.     

Melt‐spinning process of a tetrafluoroethylene– hexafluoropropylene copolymer

An industrial melt‐spinning process of tetrafluoroethylene– hexafluoropropylene copolymer (FEP) using an extruder was studied. The novel “spinneret,” having both a large‐diameter spinning nozzle and a high‐temperature vessel, was used to solve the problem of filament breakage on the spinning line caused by high melting viscosity of FEP. The extruder, with its long feed zone, was newly designed to function with a geared pump. The strength of fibers increased with drawing of as‐spun fiber. FEP fibers up to six denier were continuously produced through long‐run production. According to this new process, FEP fibers can be supplied for textile or industrial application. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2366–2371, 2002     

Electrical resistivity and magnetoresistance of carbon/graphite fibers intercalated with nitric acid and arsenic pentafluoride

A series of high performance, experimental carbon/graphite fibers was intercalated and examined with respect to their metallic conductivity behavior by resistivity and magnetoresistance versus temperature measurements. One fiber was a polyacrylonitrile (PAN)-type precursor and three were pitch base precursors. All four types showed substantially similar behavior in the pristine state with respect to room temperature resistivity and the sign and magnitude of the temperature coefficient of resistivity. After intercalation with either nitric acid or nitric acid followed by AsF₅, the PAN-based fibers displayed a resistivity versus temperature behavior qualitatively similar to their pristine counterparts but displaced to lower resistivity. On the other hand, the pitch fibers with the same intercalation treatment exhibited metallic behavior (a positive temperature coefficient of electrical resistivity and a small magnetoresistance). These manifestations of metallic behavior are usually indicative of some three dimensional graphite structure in the carbon fibers.     

Effect of ultrasound on wettability between aramid fibers and epoxy resin

Good wetting of reinforced fiber by resin was a main factor in the improvement of the interface adhesion of their composites. Ultrasound with a frequency of 20 kHz was used to improve the wettability between aramid fibers and epoxy resin during the winding process of the composites. The effects of ultrasound on the viscosity and surface tension of epoxy resin and on the surface characteristics of aramid fibers were investigated. The wettability of aramid fibers and treated epoxy resin under different conditions and of aramid fibers and epoxy resin under ultrasonic online treatment were compared. The results indicated that the main action of ultrasound was to force epoxy resin to impregnate aramid fibers, in addition to the influence of ultrasound on the properties of epoxy resin and aramid fibers. The results of microdebond testing showed that the interfacial shear strength (IFSS) of aramid/epoxy composites could be 26% higher than that of untreated composites because of the improved wettability between aramid fibers and epoxy resin subjected to ultrasonic online treatment. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Sequence analysis and fiber properties of a blend of poly(ethylene terephthalate) and poly(ethylene terephthalate‐co‐4,4′‐bibenzoate)

Blends of poly(ethylene terephthalate) (PET) and poly(ethylene terephthalate‐co‐4,4′‐ bibenzoate) (PETBB) are prepared by coextrusion. Analysis by ¹³C‐NMR spectroscopy shows that little transesterification occurs during the blending process. Additional heat treatment of the blend leads to more transesterification and a corresponding increase in the degree of randomness, R. Analysis by differential scanning calorimetry shows that the as‐extruded blend is semicrystalline, unlike PETBB15, a random copolymer with the same composition as the non‐ random blend. Additional heat treatment of the blend leads to a decrease in the melting point, T_m, and an increase in glass transition temperature, T_g. The T_m and T_g of the blend reach minimum and maximum values, respectively, after 15 min at 270°C, at which point the blend has not been fully randomized. The blend has a lower crystallization rate than PET and PETBB55 (a copolymer containing 55 mol % bibenzoate). The PET/PETBB55 (70/30 w/w) blend shows a secondary endothermic peak at 15°C above an isothermal crystallization temperature. The secondary peak was confirmed to be the melting of small and/or imperfect crystals resulting from secondary crystallization. The blend exhibits the crystal structure of PET. Tensile properties of the fibers prepared from the blend are comparable to those of PET fiber, whereas PETBB55 fibers display higher performance. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1793–1803, 2004     

Fluorine-intercalated carbon fibers-I. structural and transport properties

The intercalation of fluorine in various types of carbon fibers (PAN-based or pitch-based, asreceived or high-temperature treated) has been investigated at room temperature in the presence of gaseous HF. Stage-1 compounds with C_2.5F to C₄F compositions are obtained for 10 bar F₂ pressures, whereas lower pressures (1 bar F₂) lead to stage-2 compounds. Although in higher stages (≥2) the electrical conductivity is generally larger than in the pristine fiber, in stage-1 compounds a drastic increase of resistivity is observed, ρ being more than one order of magnitude larger than that of the starting material. Finally, fluorine-intercalated GICs have been found appropriate to investigate the effects of disorder and reduced dimensionality.     

Carbonization and graphitization

A review is made of recent electron microscope observations relating to the carbonization and graphitization of a variety of carbonaceous precursors. The different behaviors of graphitizing and non-graphitizing carbons are elucidated, and the effect of sulphur as a cross-linker is determined. The resulting processes are shown to apply to a wide variety of materials ranging from cokes to carbon fibers.     

Method for Production of α-Alumina Whiskers via Vapor-Liquid-Solid Deposition

α-alumina (α-Al₂O₃, corundum) fibers exhibit high thermal and chemical stability, as well as good mechanical properties, even at high temperatures. Such characteristics make them good candidates for use in composites. Nevertheless, very few methods of producing α-Al₂O₃ fibers are available. In the present work, we describe a method that uses aluminum pieces deposited on SiO₂ powder, in an argon atmosphere, at temperatures in the range 1300°–1600°C. The α-Al₂O₃ fibers are obtained via vapor-liquid-solid deposition. The novel addition of nickel and cobalt (or their oxides) allows the use of temperatures >1500°C, resulting in improved fiber production. We demonstrate that the metals do not contaminate the fibers produced in this way. Finally, we also estimate the tensile strength of the Al₂O₃ fibers produced through this method.     

Preparation of water‐soluble syndiotacticity‐rich high molecular weight poly(vinyl alcohol) microfibrillar fibers using copolymerization of vinyl pivalate and vinyl acetate and saponification

Water‐soluble high molecular weight (HMW) syndiotactic poly(vinyl alcohol) (s‐PVA) microfibrillar fibers were prepared by the saponification with various conditions such as amount of alkali solution, saponification temperature, and saponification concentration from copoly(vinyl pivalate (VPi)/vinyl acetate (VAc)) copolymerized using various VPi/VAc feed ratios. To produce s‐PVA microbrillar fibers having various water‐soluble temperatures for many industrial applications, the intrinsic viscosities, syndiotactic diad (S‐diad) contents, and degrees of saponification (DS)s of PVAs were finely controlled to 1.2–3.6 dL/g, 56.3–58.3%, and 91.4–98.3%, respectively. Through a series of experiments, it was found that the amount of alkali may alter the structure of the saponified polymers, primarily the DS, and the structural variation changes viscosity. That is, intrinsic viscosity was sharply decreased as the amount of alkali solution was increased. DS was increased with an increase in the amount of alkali solution. S‐diad content was increased with an increase in the VPi content. HMW s‐PVA microfibrillar fibers having S‐diad content of 56.3–58.3% prepared by the saponification of copoly(VPi/VAc) were completely soluble in water at 100°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1482–1487, 2003