A videogrammetric as-built data collection method for digital fabrication of sheet metal roof panels

A roofing contractor typically needs to acquire as-built dimensions of a roof structure several times over the course of its build because a structure is never built to the exact drawing dimensions. In the construction phase and in order to digitally fabricate sheet metal roof panels, the contractor has to measure end-to-end dimensions of boundaries of every roof plane with a certain level of accuracy (i.e., errors less than ±2 cm). This is necessary to be able to cut sheet metal coil such that different pieces perfectly fit together. Obtaining these measurements using the exiting roof surveying methods could be costly in terms of equipment, labor, and/or worker exposure to safety hazards. This paper presents a video-based surveying framework as an alternative method which is simple to use, automated, less expensive, and safe. When using this framework, the contractor collects video streams with a calibrated stereo camera set. The captured data is processed to automatically generate a 3D wire-diagram of the target roof. Measurements from the wire-diagram are saved in a digital file (XML format) which could be loaded into an on-site sheet metal folding and cutting machine. Experimental analyses demonstrate applicability of the proposed framework.     

微纳米分子系统研究领域的最新进展--IEEE NEMS 2013国际会议综述

2013年4月7日至10日，第八届IEEE国际纳米/微米工程及分子系统大会(IEEE-NEMS 2013)在中国苏州市召开[1-2]，来自世界各地的360多位专家、学者齐聚一堂，就微纳研究领域的微/纳米制造和计量、微/纳米传感器、执行器和系统、纳米医学、微/纳流体、生物芯片、纳米材料、碳纳米管、石墨烯器件、微纳传热器件、能量采集器等多个方向展开了学术讨论和交流，充分展示了国内外在以上研究领域的最新研究成果、热点和动态，并对其发展趋势进行了分析。NEMS 2013国际会议的成功举办表明，以微/纳米分子系统等为代表的研究领域已成为高科技的重要代表，并极大地影响着世界的发展和人类生活。     

折弯机三大件多层分体结构设计研究

立柱、工作台和滑块是折弯机关键零件,其强度和刚性对机床精度影响至关重要。通过分析立柱、工作台和滑块的结构及受力状况,提出一种多层分体组合结构,代替整体焊接结构,降低单件外形和重量,达到便于加工、运输和安装的效果。通过实际使用验证得出多层分体结构是折弯机尤其是大吨位折弯机大件理想的结构方式。     

Green synthesis and characterization of RGO/Cu nanocomposites as photocatalytic degradation of organic pollutants in waste-water

Recently, nanocomposite photocatalysts based on semiconductors have attracted much attention due to their suitable bandgap. Combination of tow of several semiconductors can slow down the electron-hole recombination. In this regard, we have depicted an eco-friendly and green fabrication technique to synthesize RGO/Cu nanocomposite by the reduction of graphene oxide and Cu²⁺ ion utilizing spearmint extract as a reductant and capping agent. The sample was identified by FTIR, XRD, FESEM, EDS, HRTEM, and CV. The results of photocatalytic performance revealed that RGO/Cu is an efficient catalyst for degrading organic pollutants. This compound can eliminate Rhodamine B (RhB) and Methylene blue (MB) 91.0% and 72.0%, respectively.     

Knowledge augmented broad learning system for computer vision based mixed-type defect detection in semiconductor manufacturing

Defect detection is a critical measurement process for intelligent manufacturing systems to provide insights for product quality improvement. For complex products such as integrated circuit wafers, several types of defects are usually coupled in a piece of wafer to form a mixed-type defect, which poses a challenge to current defect detection methods. This paper proposed a knowledge augmented broad learning system with a knowledge module and broad selective sampling module, which provides a multichannel selective sampling network to decouple the mixed-type defects. In this model, each channel is equipped with a pre-trained deformable convolution model to extract the feature of a fixed single-type defect. The knowledge module is designed to activate the candidate network channel by pre-detection of wafer maps. The experiment results indicated that the proposed model outperforms conventional models and other deep learning models, which demonstrated that the knowledge augmented broad selective sampling mechanism is effective for mixed-type defect detection.     

Tape casting coupled with isostatic pressing as an alternative fabrication method for microtubular solid oxide fuel cells

A new production technique consisting mainly of a combination of tape casting and isostatic pressing to fabricate microtubular supports for solid oxide fuel cells is presented in this study. For this purpose, thin anode support layer is obtained by tape casting. The tape is then wrapped around a rod and subjected to isostatic pressing. The anode support microtube laminate is sintered after the removal of the rod. Microstructural observations show that the anode support with the suggested method is free of delamination and structural defect. Similar microtubular supports are also fabricated by conventional extrusion to compare the mechanical performance. Three point bending test results indicate that the anode supports with the suggested method provide higher mechanical strength due to improved compaction by isostatic pressing. Furthermore, similar microtubular cells are constructed on both anode supports for the electrochemical considerations. The results reveal that the cell, whose anode support is manufactured via tape casting and isostatic pressing, provides a reasonable electrochemical performance although no optimization is carried out in the fabrication steps. Therefore, the method recommended in this study is found to be an appropriate method for the fabrication of tubular/microtubular supports in solid oxide fuel cells or in similar areas.     

One-step foaming method to functional polyurethane absorbents foam

Traditional preparation of superhydrophobic absorbents relies on solvents or further modification with silane. For environmental reasons, it is ideal to find ways that reduce or completely non-solvent. Herein, we show that superhydrophobic sponges can be obtained without solvents by the foaming process. Rough surface morphology and low surface energy were achieved simultaneously during the formation of superhydrophobic foam without further modification. The time required for oil–water separation was shortened significantly, when combined the sponge with a vacuum system. Importantly, the obtained sponge can retain its high oil absorption capacity after several cycles of oil–water separation. The sponge is easy to be scaled up and we have fabricated foams in large scale (37 cm × 30 cm × 22 cm) for making it an ideal candidate for practical application.     

Fracture and mechanical properties of lightweight alumina ceramics prepared by fused filament fabrication

Fused filament fabrication (FFF), as one of the additive manufacturing technology, provides cost-effective and relatively fast preparation of 3D objects of desired dimensions and design. In this work, a composite filament containing 50 vol. % of sub-micron alumina powder was successfully used for the manufacturing of samples with prismatic design. The influence of the layer thickness (0.1–0.3 mm) on the final bulk density and mechanical properties were investigated. Sintering at 1600 °C for 1 h results in relative densities ranging from 80 to 89 % and the flexural strength reached 200–300 MPa depending on the layer thickness used for the printing.     

Design methodology for barrier‐based two phase flow distributor

The barrier‐based distributor is a multiphase flow distributor for a multichannel microreactor which assures flow uniformity and prevents channeling between the two phases. For N number of reaction channels, the barrier‐based distributor consists of a gas manifold, a liquid manifold, N barrier channels for the gas, N barrier channels for the liquid, and N mixers for mixing the phases before the reaction channels. The flow distribution is studied numerically using a method based on the hydraulic resistive networks (RN). The single phase hydraulic RN model (Commenge et al., 2002;48:345–358) is extended for two phases gas‐liquid Taylor flow. For Re_GL <30, the accuracy for the model was above 90%. The developed‐model was used to study the effects of fabrication tolerance and barrier channel dimensions. A design methodology has been proposed as an algorithm to determine the required hydraulic resistance in the barrier channels and their dimensions. This methodology is demonstrated using a numerical example. © 2012 American Institute of Chemical Engineers AIChE J, 2012     

Study on micro-patterning process of vertically aligned carbon nanotubes (VACNTs)

Vertically aligned carbon nanotubes (VACNTs) have drawn significant attention by the researchers because of their nanometric size and favorable material properties. Patterning of CNT forests in the micrometric domain is very important for their application in the area of microelectromechanical system (MEMS). For the first time this paper reports, detailed experimental investigation on a post growth μ-patterning process of VACNT forests. The micromechanical bending (M2B) process was locally applied at the targeted area in order to change the alignment of VACNT forests. Interestingly, the VACNT forest was transformed from typical black body absorber to reflective mirror as the M2B process was applied. Several parameters were identified that govern the resultant patterns such as rotational spindle speed, lateral bending speed, step size, tool morphology, and total depth of bend. Optimization of the parameters was carried out experimentally to obtain the best surface roughness and integrity of the microstructure. A minimum average surface roughness of Ra = 15 nm was achieved with 2000 rpm spindle speed, 1 mm/min bending speed and 1 µm step size.