Towards sustainable industry 4.0: A green real-time IIoT multitask scheduling architecture for distributed 3D printing services

As the keystones of the personalized manufacturing, the Industrial Internet of Things (IIoT) consolidated with 3D printing pave the path for the era of Industry 4.0 and smart manufacturing. By resembling the age of craft manufacturing, Industry 4.0 expedites the alteration from mass production to mass customization. When distributed 3D printers (3DPs) are shared and collaborated in the IIoT, a promising dynamic, globalized, economical, and time-effective manufacturing environment for customized products will appear. However, the optimum allocation and scheduling of the personalized 3D printing tasks (3DPTs) in the IIoT in a manner that respects the customized attributes submitted for each model while satisfying not only the real-time requirements but also the workload balancing between the distributed 3DPs is an inevitable research challenge that needs further in-depth investigations. Therefore, to address this issue, this paper proposes a real-time green-aware multi-task scheduling architecture for personalized 3DPTs in the IIoT. The proposed architecture is divided into two interconnected folds, namely, allocation and scheduling. A robust online allocation algorithm is proposed to generate the optimal allocation for the 3DPTs. This allocation algorithm takes into consideration meeting precisely the customized user-defined attributes for each submitted 3DPT in the IIoT as well as balancing the workload between the distributed 3DPs simultaneously with improving their energy efficiency. Moreover, meeting the predefined deadline for each submitted 3DPT is among the main objectives of the proposed architecture. Consequently, an adaptive real-time multi-task priority-based scheduling (ARMPS) algorithm has been developed. The built ARMPS algorithm respects both the dynamicity and the real-time requirements of the submitted 3DPTs. A set of performance evaluation tests has been performed to thoroughly investigate the robustness of the proposed algorithm. Simulation results proved the robustness and scalability of the proposed architecture that surpasses its counterpart state-of-the-art architectures, especially in high-load environments.     

Applications of additive manufacturing (AM) in sustainable energy generation and battle against COVID-19 pandemic: The knowledge evolution of 3D printing

Sustainable and cleaner manufacturing systems have found broad applications in industrial processes, especially aerospace, automotive and power generation. Conventional manufacturing methods are highly unsustainable regarding carbon emissions, energy consumption, material wastage, costly shipment and complex supply management. Besides, during global COVID-19 pandemic, advanced fabrication and management strategies were extremely required to fulfill the shortfall of basic and medical emergency supplies. Three-dimensional printing (3DP) reduces global energy consumption and CO₂ emissions related to industrial manufacturing. Various renewable energy harvesting mechanisms utilizing solar, wind, tidal and human potential have been fabricated through additive manufacturing. 3D printing aided the manufacturing companies in combating the deficiencies of medical healthcare devices for patients and professionals globally. In this regard, 3D printed medical face shields, respiratory masks, personal protective equipment, PLA-based recyclable air filtration masks, additively manufactured ideal tissue models and new information technology (IT) based rapid manufacturing are some significant contributions of 3DP. Furthermore, a bibliometric study of 3D printing research was conducted in CiteSpace. The most influential keywords and latest research frontiers were found and the 3DP knowledge was categorized into 10 diverse research themes. The potential challenges incurred by AM industry during the pandemic were categorized in terms of design, safety, manufacturing, certification and legal issues. Significantly, this study highlights the versatile role of 3DP in battle against COVID-19 pandemic and provides up-to-date research frontiers, leading the readers to focus on the current hurdles encountered by AM industry, henceforth conduct further investigations to enhance 3DP technology.     

探析印刷行业中的相关企业分类

自宋代我国毕昇发明活字版印刷术至德国人谷登堡创造铅合金活字版印刷术,时至今天数码印刷技术的出现,印刷行业经历了几世纪的演变积累。从报纸、杂志、地图、海报、广告、信封、信笺、商标到名片、请柬、信用卡、钞票、贺卡、台历、挂历、包装纸盒、装饰壁纸等等都是通过印刷技术呈现的。久而久之,不同的需求就产生了不同的印刷客户。     

Material Design for 3D Multifunctional Hydrogel Structure Preparation

Hydrogels are recognized as one of the most promising materials for e-skin devices because of their unique applicable functionalities such as flexibility, stretchability, biocompatibility, and conductivity. Beyond the excellent sensing functionalities, the e-skin devices further need to secure a target-oriented 3D structure to be applied onto various body parts having complex 3D shapes. However, most e-skin devices are still fabricated in simple 2D film-type devices, and it is an intriguing issue to fabricate complex 3D e-skin devices resembling target body parts via 3D printing. Here, a material design guideline is provided to prepare multifunctional hydrogels and their target-oriented 3D structures based on extrusion-based 3D printing. The material design parameters to realize target-oriented 3D structures via 3D printing are systematically derived from the correlation between material design of hydrogels and their gelation characteristics, rheological properties, and 3D printing processability for extrusion-based 3D printing. Based on the suggested material design window, ion conductive self-healable hydrogels are designed and successfully applied to extrusion-based 3D printing to realize various 3D shapes.     

Preparation of Iron Filler-Based Photocomposites and Application in 3D Printing

The introduction of metallic fillers to polymers via the photopolymerization approach can endow the composite materials with some unique properties, but the relevant research is still scarce due to the issue of light penetration and inner filter effect. Herein, for the first time the fabrication of photocomposites based on fine iron powder (i.e., a typical kind of metallic filler) is reported in this work. The free radical polymerization of two different acrylate monomers, poly(ethylene glycol) diacrylate and trimethylolpropane triacrylate, is performed in the presence of iron filler under mild conditions (i.e., light emitting diode (LED)@405 nm irradiation at room temperature under air). And the real-time Fourier transform infrared spectroscopy reveals remarkable photopolymerization kinetics of acrylates with high final conversions and fast polymerization rates despite the increasing contents of iron filler in the composites. Interestingly, the 3D printing technique is applied to the iron filler-based composites to produce tridimensional patterns with excellent spatial resolution. This work not only paves the way for the investigation of photocomposites based on metallic fillers through photochemical methods, but also broadens the potential application prospects.     

3D Printing of Polyvinylidene Fluoride Based Piezoelectric Nanocomposites: An Overview

Recently, polyvinylidene fluoride (PVDF) based nanocomposites have attracted much attention for next-generation wearable applications such as promising piezoelectric energy harvesters (nanogenerators), energy storage devices, sensing devices, and biomedical devices due to their high flexibility, and high dielectric and piezoelectric properties. 3D printing technology, PVDF based piezoelectric nanocomposites, the studies based on 3D printing of PVDF based piezoelectric nanocomposites by inkjet printing and fused deposition modeling, and enhancements of energy harvesting and storage performance of nanocomposites by structural design are comprehensively overviewed here. An insight is provided into 3D printing techniques, structure and properties of PVDF based polymers, various nanofillers and production methods for nanocomposites, solutions to enhance β phase (crystallinity) of PVDF, and improvements of nanocomposites’ breakdown strength, discharged energy density, and piezoelectric power output by mentoring structural design.     

Natural Polysaccharides as Multifunctional Components for One-Step 3D Printing Tough Hydrogels

Natural polysaccharides (NPS) are regarded as biomolecular and structural components for preparing high-performance tough hydrogels. But the one-step fabrication of NPS-containing hydrogels in seconds and the template-free design of complicated high-resolution structures are still significant challenges in this field. To meet these requirements, various NPS-containing tough hydrogels are fabricated and processed into 2D/3D structures via the combination of Ru(bpy)₃²⁺-mediated photochemistry and extrusion 3D printing technique. The whole fabrication process is one-step, completed in tens of seconds under visible light irradiation. It is found that the used NPS plays a key role in achieving the fabrication of high-performance structured tough hydrogels. The high reactivity of functional groups in the used NPS can shorten their gelation times. Long rigid chains of the used NPS, their hierarchical assemblies, and contrasting multinetworks benefit from the efficient dissipation of mechanical energy and enhancement of its operational stability. Strong supramolecular interactions enable hydrogel precursors to have high viscosities, therefore providing good controllability to design high-resolution and complicated tough hydrogel structures via extrusion 3D printing. It is anticipated that this straightforward fabrication strategy and findings will open new horizons for NPS-containing materials.     

3D Printing Conductive Composites with Poly(ionic liquid) as a Noncovalent Intermedia to Fabricate Carbon Circuits

In this study, a kind of imidazole type poly(ionic liquid) ([PEP-MIM]Cl) is synthesized, which can disperse carbon effectively. [PEP-MIM]Cl is used as an intermediate to coat carbon on the poly(acrylic acid)(PAA-co-MBA) via ion exchange to obtain conductive polymer composite (CPC). A series of characterizations are performed. Experiments show that carbon can be coated on the PAA-co-MBA uniformly, and compared with using carbon as filler, this method requires less carbon to achieve good conductive performance. The carbon layer on the polymer's surface is enriched via the swelling-shrinking properties of PAA-co-MBA according to the SEM images. Furthermore, in combination with 3D printing technology, PAA-co-MBA can be designed into different shapes to achieve various functions such as pressure-sensing element. Finally, a new type of CPC named carbon clad polymeric laminate (CCPL) is prepared by using the carbon coating method and 3D printing technology. It has the potential to replace copper clad laminate (CCL) and printed circuit board (PCB), to a certain extent. This technology expands the preparation method and application of the CPC such as flexible and wearable conductive fabrics.     

大平面彩色不锈钢花纹装饰板的制备

采用丝网印刷技术在不锈钢板表面印制花纹图案耐蚀墨膜，采用表面氧化法(INCO法)进行着色，通过控制丝网印刷参数，选择合理的着色液配方和着色时间，获得了大平面的彩色不锈钢花纹装饰板。该方法具有成本低、工艺简单、生产效率高的优点。     

A framework for variable content document generation with multiple actors

ContextAdvances in customization have highlighted the need for tools supporting variable content document management and generation in many domains. Current tools allow the generation of highly customized documents that are variable in both content and layout. However, most frameworks are technology-oriented, and their use requires advanced skills in implementation-related tools, which means their use by end users (i.e. document designers) is severely limited.ObjectiveStarting from past and current trends for customized document authoring, our goal is to provide a document generation alternative in which variants are specified at a high level of abstraction and content reuse can be maximized in high variability scenarios.MethodBased on our experience in Document Engineering, we identified areas in the variable content document management and generation field open to further improvement. We first classified the primary sources of variability in document composition processes and then developed a methodology, which we called DPL – based on Software Product Lines principles – to support document generation in high variability scenarios.ResultsIn order to validate the applicability of our methodology we implemented a tool – DPLfw – to carry out DPL processes. After using this in different scenarios, we compared our proposal with other state-of-the-art tools for variable content document management and generation.ConclusionThe DPLfw showed a good capacity for the automatic generation of variable content documents equal to or in some cases surpassing other currently available approaches. To the best of our knowledge, DPLfw is the only framework that combines variable content and document workflow facilities, easing the generation of variable content documents in which multiple actors play different roles.