Heat regulating strategy in numerical control end milling for hard metal machining

The trend in die/mold manufacturing at present is towards the hard machining at high speed to replace the electron discharge machining. Failure forms of the A1TiN-coated micro-grain carbide endmill when used for the machining of/IS SKD61 (HRC 53), a widely used material in die/mold manufacturing, are investigated. The endmill shows a characteristic that tool life decreases greatly due to the chipping when overload occurs or the rapid increase of wear when over-heat accumulation in cutting edges. As a consequence of the investigation, a strategy to regulate heat generation in the end milling process is proposed. This is accomplished by controlling the cutting arc length, i.e. the length of each flute engaging workpiece in a cutting cycle. Case studies on the slot end milling and comer rounding are conducted. The results show that the proposed strategy suggests the optimal tool path as well as the optimal pitch between successive tool paths under the cutting time criterion.     

Process Modeling for Precision Forming of Discrete Parts – State of the Technology and Critical Issues

This paper presents an overview on the application of FE simulation as a virtual manufacturing tool in designing manufacturing processes for precision parts. The processes discussed include forging, sheet metal forming and hydroforming. Determination of reliable input parameters to simulate a process is a key element in successful application of process simulation for process design in all the mentioned areas. These issues are discussed in detail. Practical examples of application of FE simulation are presented for improvement of the existing metal forming process and/or designing new metal forming process for manufacturing discrete precision parts in forging, sheet metal forming and hydroforming.     

液态金属离子源发射系统电场的模拟分析

发射系统是液态金属离子源的关键部件之一，它的性能的优劣直接影响到整个离子源的工作稳定性和可靠性。因而对其发射系统进行仿真分析，可以很好地指导液态金属离子源的设计制造。本文采用国际上重视的动态喷流柱模型，利用模拟电荷法对液态金属离子源的发射系统的电场进行了计算分析，画出了发射尖端电场强度随不同参数变化的曲线，得出发射尖端表面场强与球冠半径、发射体突出臂长度密切相关，而与引出电极的结构关系甚小的结论，因此液态金属离子源发射特性（如角电流强度）的改善，必须在发射尖的设计制作上下功夫。从而为液态金属离子源的设计提供了一个有效的辅助工具。     

Stresses in bent copper tubing: Application to fatigue and stress-corrosion cracking failure mechanisms

The residual and applied stresses in u-bent copper tubing are addressed in the context of both cyclic fatigue and stress-corrosion cracking. Failures as a result of fatigue and stress corrosion cracking in u-bent copper tubing have been observed to initiate at nonintuitive locations when only the applied stresses on the component are considered. This paper presents both qualitative classical and quantitative finite-element stress analysis results for the forming of u-bends. The resulting residual stress distributions are compared to fracture patterns generated by both fatigue and stress-corrosion cracking mechanisms.     

用于BaF2闪烁光慢成分抑制的膜系设计及制备

利用BaF2闪烁光快、慢成分处于不同波段的性质，设计出了具有特定带隙的膜系结构，用于抑制发射光谱中的慢成分。在保证快成分具有一定透过率条件下，实现了对BaF2闪烁光慢成分的全方向抑制，使晶体的快慢比得到很大提高。从膜系γ射线辐照损伤的结果可知：辐照对膜系透射带和截止带的影响不大，辐照后的膜系仍能满足抑制要求。     

金属板材无模成形加工轨迹生成的研究

介绍了一种采用快速原型制造原理的金属板材无模成形技术．根据快速成形技术中分层制造的思想，从板材无模成形的技术特点出发，采用基于STL文件的金属板材无模成形的加工轨迹生成方法，通过构造STL文件的等距模型并对其进行切片，得到加工轨迹。     

EDXRF方法在土壤重金属污染评价中的应用

高灵敏度CUT-3000型能量色散X射线荧光(EDXRF)分析仪采用低能X光管和同位素源双激发方式，以电致冷半导体探测器作为探测系统，使该分析仪具有分辨率高、检出限低、分析元素多的特点。采用该仪器成功地分析了攀枝花地区土壤中重金属的含量，评价了该区土壤重金属污染的特征，结果表明该区重金属污染主要与工矿活动有关。     

金属粉末注射成形粘结剂的发展

概括了金属注射成形粘结剂的功能与发展过程，并对几种典型粘结剂及其脱除工艺进行了适用性与经济性分析。     

高纯金属与聚合物膜pH电极的研制

介绍以纯金属为基体,PVC为载体,α-萘胺为活性物质,三氯甲烷为溶剂研制成的聚合物膜电极,将它用于测定溶液的pH,取得了一些成效。     

CaO基粉剂铁水脱硫影响因素研究

在实验室条件下对不同配比的CaO基粉剂进行铁水脱硫实验，结果表明，适宜的CaO基铁水脱硫剂组分为：m(CaCO3)／m(CaO)=0．20～0．40，w(CaF2)=6％～10％及叫w(C)≤10％。在宝钢的铁水脱硫实际中，铁水温度、铁水初始硫含量、喷粉速度等都会影响脱硫率。