定、转子冲片级进模维护要领及常见故障的排除

通过对电机定、转子片级进冲模结构形式的分类、凸模、凹模常见的固定方式的介绍，阐述了电机定、转子片级进冲模模具在日常使用中的维护和保养要领。重点介绍了凸模、凹模的更换程序，卸料板的安装程序，以及模具在使用中常见故障原因的分析和排除方法。     

a-C:F:H films prepared by PECVD

Fluorinated amorphous hydrogenated a-C:F:H carbon thin films were deposited using radio frequency plasma enhanced chemical vapor deposition(RF-PECVD) reactor with CF4 and CH4 as source gases and were annealed in a N2 atmosphere. The properties of these films were evaluated by FTIR spectrometry, UV-VIS spectrophotometry and single-wavelength spectroscopic ellipsometry. A correspondence relativity connection between the deposition rate and technology was found. The chemical bonding structures and the content of CHx and CFx in the films are transformed and the optical band gap decreases monotonically with increasing temperature after annealing.The dielectric constant is increased with decreasing content of F in the films and the optical band gap is decreased with decreasing the content of H in the film.     

Boundary trend of α1/(α1 +α2) phase region at lower Cu side in Al-Zn-Cu system

The range of miscibility gap above 300 ℃ at low Cu side in Al-Cu-Zn ternary system was obtained by EPMA of the designed alloys and diffusion-couples treated for equilibrium. The results about the boundary trend of the α1 / (α1 α2 ) phase region was obtained. The α1 / (α1 α2 ) boundary moves towards the lower Zn side with the increase of Cu content. The results are opposite to traditional phase diagrams obtained by experiments, but consistent with recent thermodynamic calculations.     

恒温轧制微细化AZ91D板材的超塑性及其各向异性

镁合金由于质轻、性能良好等特点而具有广阔的开发与应用潜力.本文综合评述了日本目前对恒温轧制微细化AZ91D板材的超塑性及其各向异性的研究情况.简介了其试验材料和方法以及得出的主要结论.     

Miscibility and Probe Tack of Acrylic Pressure Sensitive Adhesives—Acrylic Copolymer/Tackifier Resin Systems

Miscibility between acrylic copolymers and tackifier resins are investigated in terms of phase diagrams, and the probe tack of the blends are measured as a function of both temperature and rate of separation in order to obtain the master curves. It is found that the probe tack of the pressure sensitive adhesives are closely related to the miscibility between the components. The master curves of the miscible blends shift along the X(rate)-axis according to the change of T_g of the bulk materials with a gradual variation of the peak heights. However, those of the immiscible blends will not shift along the X(rate)-axis, but the magnitude will decrease with increase of a dispersed phase.     

采用“两级跳间隙镀”电源的无氰碱铜工艺研究

回顾了对无氰碱铜研究历史中的经验教训。在大量试验基础上，提出了一种706无氰碱铜工艺。对配位剂的恰当选择、组合及工艺条件控制，能将临界活化电流密度降得很小，使钢铁件上能在宽JK范围内直接预镀铜而取得良好结合力。用开发的“冲击镀加间隙镀两级跳自动电源”，更有利于提高结合力及提高抗阴阳离子杂质影响能力。加入适量硝酸钾能降低液温并提高允许JK，有利于无氰加厚镀铜及复杂管件装饰镀。     

二次冷轧机组宽中浪板形缺陷控制研究

针对某DCR（Double Cold Reduction）二次冷轧机组经常出现宽中浪板形缺陷的问题，基于二次冷轧的生产工艺特点，通过分析计算，发现1#机架与2#机架承载辊缝比例凸度相差较大是宽中浪板形缺陷产生的主要原因，且鉴于该机组现有中间辊轴向横移和弯辊调控手段都不能有效消除该类板形缺陷，设计了1#机架中间辊辊型，该辊型在有效减少1#机架与2#机架承载辊缝比例凸度差异的同时，轧机的弯辊调控功效、中间辊轴向横移调控功效以及辊缝横向刚度都得到了有效提升。     

旋转电极电火花沉积/堆焊的放电机理

为了研究旋转电极电火花沉积/堆焊的放电机理,文中进行单点间隙放电、单点接触放电和旋转电极连续放电试验,对放电过程中两极之间的电压和电流波形进行了采集和分析. 结果表明,在一定的电压和间隙条件下,电极与基体之间的介质能够被击穿出现间隙放电现象. 接触放电现象主要包括短路放电和间隙放电两个阶段. 旋转电极沉积/堆焊过程中电极与基体的接触状态复杂多变,放电过程中既存在非接触放电现象,也存在接触放电和短路放电现象,其中大部分是接触放电现象.     

基于Dynaform的拼焊板冲压成形压边方法研究

拼焊板技术是板料成形的先进制造技术,具有减少生产成本、降低车重、降低油耗、提高整体性能等优势,已经广泛应用于汽车行业中,但拼焊板成形时存在的破裂、起皱及焊缝移动等问题也相当严重,合理施加压边力可以改善和解决拼焊板成形中的这些问题.本文基于Dynaform平台采用有限元模拟的方法研究拼焊板冲压成形压边方法及其对模具受力、焊缝移动及工件成形质量的影响;基于不破裂前提,从合理压边间隙控制中获得常压边力控制所需的恒定压边力.模拟结果表明:固定压边间隙方式较恒定压边力作用方式有利于板料的冲压成形、减小焊缝的移动和改善模具的受力情况,同时有助于获得拼焊板恒定压边力控制值,提高效率,固定压边间隙法是拼焊板冲压成形中一种有效的压边方法.     

一种检测电火花加工间隙状态的柔性方法

介绍了一种在数控电火花加工脉冲电源中实现间隙状态检测的柔性方法，具有阈值设置柔性、状态识别准确的特点，巧妙地用一个稳压二极管的钳位作用提高了间隙状态识别的精度，非常适合需经常改变加工参数的加工实验使用。