Effects of parameters on rotational fine blanking of helical gear简

The application of fine blanking to the manufacturing of helical gears directly from a strip has been restricted due to the traditional linear cutting stroke of the punch and die. In this work, rotational fine blanking which combined the linear and rotational motion of punch and counterpunch was applied for the forming of helical gears. A three-dimensional （3D） rigid-plastic finite element model was developed on the DEFORM-3D platform. By finite element simulation and analysis, the influences of key parameters on the punch load and cut surface were investigated. It is shown that： 1） with increasing the counterforce or helical angle, the punch load and the depth of die roll increase; 2） with increasing blank holder force, the punch load increases while the depth of die roll decreases; 3） V-ring indenter facilitates an improvement in the quality. The results of this research reveal the deformation mechanism of rotational fine blanking of helical gears, and provide valuable guidelines for further experimental studies.     

基于表面反应和扩散迁移控制的灰岩单裂隙渗流—溶解模型及其数值模拟

针对碳酸盐类可溶岩地区水电站坝址流场、化学场以及固相介质属性等随时间发生改变,从而对工程安全运行造成不利影响等问题,研究了灰岩地区地下水运移过程中各物理场间的相互作用,分析了影响灰岩溶解速率的两个因素,即表面反应控制和扩散迁移控制。在此基础上,建立了单裂隙中的渗流—溶解耦合模型,并进行数值求解。模拟结果表明,在垂直裂隙延伸方向,其溶蚀锋面为非齐整平面,而是呈似“虫洞”状非均一变化,而沿裂隙延伸方向即自上游侧向下游方向溶蚀程度逐渐减轻;而通过裂隙的流量呈现随时间逐渐增大的趋势,但变幅不大;根据流量求得的等效水力隙宽,其增幅和增长速率均小于实际平均隙宽;同时,化学场中Ca2+浓度的分布与裂隙开度变化具有相似性,不同时刻下上游侧反应速率R均大于下游侧。就反应机制而言,在初期均受表面反应控制,而随反应进行,位于上游补给区部位转为受扩散迁移控制,但在下游位置仍受表面反应控制。     

Numerical Simulation of Internal Oxidation of Steels during Annealing Treatments

This paper presents a new model for simultaneous diffusion and precipitation of chemical elements in metallic matrices, a scheme for its numerical solution, and several applications to problems of internal oxidation. The model basically stands as an extension of the classical Wagner model for internal oxidation of steels, but is more much general in that it allows for an arbitrary number of diffusing chemical elements, an arbitrary number of precipitate phases with arbitrary compositions, dependence of diffusion coefficients and solubility products upon (time-dependent) temperature, etc., thus allowing for a much broader range of applications. As a counterpart, it is generally impossible to solve the complex, non-linear equations of the model analytically, but this can be done numerically. The simple but efficient numerical scheme proposed is based on explicit 1D finite differences. Experience has shown that this scheme, in spite of its rusticity and the restrictions it imposes on the time-step, is more efficient than more elaborate strategies based on the finite-element method. The applications presented are concerned with internal oxidation of steels during annealing processes. The model and associated numerical scheme allow for evaluation of the amounts of the various oxide precipitates in the external layer of the sheet. This opens the way, through numerical parametric studies of the influence of the process parameters and the chemical composition, to the improvement of existing treatments and the development of new steel grades.     

高炉铜冷却壁凝固过程数值模拟

在对铜冷却壁砂型 金属型复合铸造条件下的热态工况进行分析的基础上,利用有限元数值模拟的方法首次建立了铸型传热分析对称模型。在模型中对铸型传热系统中的对流、辐射、接触边界条件和凝固潜热进行了处理,利用有限元分析软件ANSYS,分析了紫铜冷却壁的温度场的变化。数值模拟的结果与实际生产相当吻合。     

双端制动器惯性试验台的设计

随着我国汽车工业的迅猛发展,汽车产量不断增多,车速越来越高,对汽车制动性能要求也越来越高。汽车制动器是汽车上的重要设备,其质量的好坏影响着行车的安全。电惯量模拟是近几年兴起的一种比较先进的负载模拟方法,文章就制动器惯性试验台系统结构以及电惯量模拟的方法进行了比较详细的说明。     

基于数值模拟的接水盘冲压成形工艺分析与设计

分析了冰箱接水盘的形状和结构特点 ,设计了零件的冲压成形工艺 ,运用板料成形有限元软件对其中的拉伸和翻边工艺进行数值模拟 ,得到成形过程中工件各部位的厚度分布和成形极限图 ,分析了在不同工艺条件下可能产生的缺陷及其原因 ,并确定其初始毛坯和中间毛坯的合理形状 ,有效地保证了成形工艺的可靠性     

ZTC4筒形件温成形扩口数值模拟

对铸造Ti-6Al-4V筒形件温成形扩口成形工艺进行了数值模拟分析,得出了优化的工艺参数,并对凸模锥角进行了优化模拟,得出了合适的锥角。     

板料弯曲回弹的有限元模拟影响因素研究

阐述了板料成形数值模拟中回弹问题的研究历史和发展现状,分析了塑性弯曲加工中工件发生弯曲回弹的原因、特点及有限元模拟过程的影响因素,总结了回弹模拟的算法,从成形过程模拟和回弹计算两方面系统分析了影响回弹模拟准确性和收敛性的主要因素及改进方向,讨论了模具设计中回弹的补偿算法 ,并提出了当前控制回弹的基本方法     

基于流场数值模拟的导流堤加固方案优化设计

流态和流速分析是导流堤设计的先决问题。以某沿海水利枢纽导流堤为研究对象,采用有限元数值模拟的手段及平面二维水流数学模型,对其加长加固方案进行对比分析,优选出合理的导流堤结构型式和长度,为工程设计提供理论参考。