Synergistic improvement of mechanical and thermal properties in epoxy composites via polyimide microspheres

Achieving synergetic improvements of mechanical strength, toughness, and thermal stability of epoxy resin has been a crucial but very challenging issue. Herein, to explore a new solution for circumventing this issue, polyimide microspheres were successfully prepared through the inverse nonaqueous emulsion process, and the structure, size distribution and morphologies of polyimide (PI) microspheres were comprehensively investigated. Then the PI microspheres were incorporated in epoxy resin matrix to systematically investigate the mechanical and thermal properties of obtained epoxy/PI microspheres composites. It was found that the PI microspheres can not only enhance the mechanical strength of epoxy resin, but also significantly improve the toughness. Specially, the epoxy-based composites containing 3 wt% PI microspheres exhibit a 47% increase in tensile strength, while the G_IC and Charpy impact strength increase by 106% and 200%, respectively. The toughing mechanism of epoxy/PI microspheres composites was discussed. Moreover, the PI microspheres can also endow the epoxy resin with excellent thermal stability and heat resistance. Thus, this work may open a new opportunity to synergistically enhance the mechanical and thermal properties of epoxy-based composites and may also give some valuable inspiration for the rational design of other high-performance thermosetting composites.     

Performance tuning of glass fiber/epoxy composites through interfacial modification upon integrating with dendrimer functionalized graphene oxide

In this study, glass fiber/epoxy composites were interfacially tailored by introducing polyamidoamine (PAM) dendrimer functionalized graphene oxide (GO) into epoxy matrix. Two different composites each containing varying loading fraction (0.5, 1.0, and 1.5 wt%) of GO and GO-PAM were fabricated via hot press processing. Composites were evaluated for interlaminar shear strength (ILSS), dynamic mechanical properties and thermal conductivity. The inclusion of 1.5 wt% GO-PAM resulted ~57.3%, ~42.7%, and ~54% enhancement in ILSS, storage modulus and thermal conductivity, respectively. Almost, ~71% reduction in coefficient of thermal expansion was also observed at same GO-PAM loading. Moreover, higher glass transition temperature was observed with GO-PAM addition. GO-PAM substantially improved fiber/matrix interfacial adhesion, which was witnessed through scanning electron microscopy. The enhanced thermo-mechanical performance was attributed to interfacial covalent interactions engendered by ring opening reaction between epoxy and amine moieties of PAM dendrimers. These multiscale composites with extraordinary functional properties can outperform conventional counterparts with improved reliability and performance.     

Great enhancement of mechanical features in PLA based composites containing aligned few layer graphene (FLG), the effect of FLG loading,size, and dispersion on mechanical and thermal properties

Four series of polylactide (PLA) based composite films containing horizontally aligned few layer graphene (FLG) flakes of high aspect ratio and adsorbed albumin are prepared. The mechanical and thermal properties varies with percentage, dispersion degree and size of FLG flakes. Great improvement up to 290% and 360% of tensile modulus and strength respectively were obtained for the composite containing high lateral size of FLG at 0.17% wt, and up to 60% and 80% for the composite with very well dispersed 0.02% wt FLG. The composites of PLA and PEG-PLLA containing very well dispersed FLG flakes at 0.07% wt are ductile showing enhancement of elongation at break up to respectively 80% and 88%. Relatively high electrical conductivity, 5 × 10⁻³ S/cm, is measured for PLA film charged with 3% of FLG.     

Effect of modified layered double hydroxide on the flammability of intumescent flame retardant PP nanocomposites

The dodecyl sulfate intercalated CaMgAl-hydrotalcites (layered double hydroxides [LDHs]) were successfully prepared by co-precipitation method, and characterized by X-ray diffraction analysis, infrared spectroscopy (Fourier transform infrared spectra [FT-IR]), thermogravimetry (TG-DTA), scanning electron microscope, and Brunner−Emmet−Teller (BET). The prepared LDHs were added to the intumescent flame retardant (IFR) polypropylene (PP) nanocomposites, and the limiting oxygen index method (LOI), vertical combustion method (UL-94), cone calorimetry (CCT), and other test methods were used to study its thermal stability and combustion performance. The results showed that when the flame retardant was composed of 23 wt% IFR and 2 wt% O-SDS-LDHs, the LOI value of the material was increased to 31.5%, reaching the V-0 level, and the flame retardant performance was significantly improved. The results also showed that there was a significant synergistic effect between IFR and O-SDS-LDHs, which could improve the thermal stability and graphitization degree of PP nanocomposites. In addition, the peak heat release rate, total heat release, and total smoke production of the PP/IFR/O-SDS-LDHs system were 177 kW/m², 101 MJ/m², and 15.4 m², respectively, which were 82.2%, 51.0%, and 23.0% lower than those of pure PP, respectively. These improvements could be attributed to the presence of dense and continuous char layer formed by the synergistic effect.     

Thermal,mechanical and γ-ray shielding properties of micro- and nano-Ta2O5 loaded DGEBA epoxy resin composites

In this work, we have investigated the synergistic effect of micro- and nano-Ta₂O₅ fillers in the epoxy matrix on the thermal, mechanical, and radioprotective properties of the composites. Morphological analysis revealed uniform dispersion of fillers in the matrix. Both the thermal stability and tensile properties of matrices have enhanced in the presence of fillers. Although the nanocomposites showed significantly higher tensile strength and Youngs modulus compared to micro-composites, the enhancement in these properties was predominant at low loadings. Dynamic mechanical analysis indicated good interfacial adhesion and positive reinforcing effect on the matrix even at higher loading (30 wt%) of nano-Ta₂O₅. γ-Ray attenuation studies performed in the energy range of 0.356–1.332 MeV revealed better γ-ray shielding ability of nanocomposites compared to microcomposites at same weight fraction of fillers. In particular, γ-ray attenuation at 0.356 MeV for 30 wt% nano-Ta₂O₅ loaded epoxy composite was enhanced by around 13% compared to the microcomposite at the same loading. Increased surface-to-volume ratio of nanofillers and consequent increase in matrix-filler adhesion and radiation-matter interaction have manifested in an overall enhancement in the thermal, mechanical, dynamic mechanical, and radiation shielding characteristics of nano-Ta₂O₅/epoxy composites, proving them as promising γ-ray shields.     

Chemical,thermal, and mechanical properties and ultraviolet transmittance of novel nano-hydroxyapatite/polyethylene terephthalate milk bottles

Polyethylene terephthalate (PET)/nano-hydroxyapatite (nHAp) composite granules were obtained using twin-screw extruder. Preforms were prepared by injection molding and then PET/nHAp bottles were produced by blow molding. For PET bottles with nHAp, the migration amounts of carboxylic acid (COOH), acetaldehyde (AA), diethylene glycol (DEG), and isophthalic acid (IPA); glass transition temperature (T_g); melting temperature (T_m); and the maximum crystallization temperature (T_cry) were measured. The load-carrying capacity, burst strength, stress cracking, and regional material distribution tests were carried out on the bottles. X-ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, differential scanning calorimetry, and ultraviolet transmittance analyses were conducted to explain the changes in mechanical, chemical, physical properties, and light transmission of bottles. It was found out that the COOH amount increased and the AA content decreased with increasing nHAp amount. On the other hand, no change was observed in the amounts of DEG and IPA. Although the mechanical properties such as load-carrying capacity and burst strength of the bottles have improved, it has been determined that the standard environmental stress crack resistance test procedure cannot be applied to such a composite. Experimental findings indicate that nHAp disrupts the chemical structure of PET and it isolates harmful chemicals such as AA by forming intermolecular bonds. Moreover, with the addition of up to 0.8% nHAp, PET bottles block the light transmission approximately 80% within 400–700 nm wave length zone. The study demonstrates that the PET/nHAp composite bottles can be used in the food industry, particularly in the packaging of milk and milk products which are vulnerable to light exposure.     

Lab-scale feasibility study on new elastomer comprising chloroprene and acrylonitrile for oil and gas applications

The limited options of suitable elastomers with adequate cost-performance balance drive the necessity to introduce new materials in the oil & gas (O&G) application space. The relevance of a recently developed copolymer of chloroprene and acrylonitrile (referred to as acrylonitrile–chloroprene rubber or NCR) to O&G applications is described in this technical contribution. The new elastomer demonstrates adequate physical properties and reasonably good high and low-temperature capabilities. It offers good resistance to several aqueous and non-aqueous fluids with low volume swelling and retains its physical properties to reasonable extents while exposed to hot test oils. Acrylonitrile–chloroprene rubber has been found to sustain “sour gas” exposure. Good abrasion resistance, high tear strength, and remarkably high flex-fatigue resistance coupled with low heat build-up reflect its durability under dynamic conditions. In addition, acrylonitrile–chloroprene rubber can very well withstand the rapid gas decompression test at 25°C. This unique combination of attributes may allow acrylonitrile–chloroprene rubber to be considered as a candidate material for high-performance O&G applications.     

Effects of polyphosphoric acid (PPA), styrene-butadiene-styrene (SBS), or rock asphalt on the performance of desulfurized rubber modified asphalt

To improve the performance of desulfurized rubber modified asphalt (DRMA), especially its high-temperature performance, three modifiers (including polyphosphoric acid [PPA], styrene-butadiene-styrene [SBS], and rock asphalt) were selected to modify DRMA respectively. The conventional performance, rheological properties, chemical composition, and thermal decomposition were characterized to analyze the performance and modification mechanism of DRMA and its composites. Test results show that, the addition of PPA, SBS, and rock asphalt can all improve the high temperature of DRMA, among which the desulfurized rubber/rock asphalt compound modified asphalt (DRMA-ROCK) has the best high-temperature performance; however, its construction workability, storage stability, and low-temperature performance are poor. In contrast, desulfurized rubber/PPA compound modified asphalt (DRMA-PPA) not only has better high-temperature performance, but also has excellent low-temperature performance, storage stability, and fatigue performance. Fourier infrared spectroscopy (FTIR) test confirms that the modification process of DRMA by these modifiers is chemical modification, and the characteristic peak indexes obtained from FTIR also prove that DRMA-ROCK has better high-temperature performance but poor construction workability from the microscopic point of view. Furthermore, thermogravimetric analysis-differential scanning calorimetry test shows that the addition of rock asphalt improves the thermal stability of DRMA, while PPA and SBS decrease its thermal stability. From the above results, it can be concluded that DRMA-PPA has excellent comprehensive properties.     

Thermal dehydrochlorination of pure PVC polymer: Part I—thermal degradation kinetics by thermogravimetric analysis

Thermal degradation of PVC occurs in two stages, with each stage subdivided into two substages. The first refers to the dehydrochlorination, where hydrochloric acid is formed, and giving polyene structures. Hitherto, the degradation mechanism and action of hydrochloric acid as a catalyst during the dehydrochlorination stage are poorly known. Recently, the importance of the tacticity has gained attention for its influence on the dehydrochlorination mechanism. The present work focused on the dehydrochlorination stage, studying the molecular structure by FTIR analysis and the kinetic parameters by TGA analysis in Nitrogen atmosphere, based on three mathematical methods: Friedman, Kissinger, and Flynn-Wall-Ozawa. The sample was a pure homopolymer obtained by suspension polymerization. The dehydrochlorination kinetics follows a first order reaction model and occurs by nucleation and growth. The dehydrochlorination begins with the loss of very labile chlorine atoms present in defective and isotactic molecular segments. The formed HCl acts as a catalyst in the degradation. Following 40% conversion, a drop in Ea is observed. After that, chlorine atoms present in syndiotactic and atactic sequences, are released and, added to the large number of polyene chain sequences, and an increase in Ea is observed up to 60% conversion, where the dehydrochlorination stage is concluded.     

车桥用水性单组分底面合一防锈涂料的制备与研究

针对车桥防护涂层的涂装特点,采用热融合接枝技术制备了一种稳定共融的水性单组分底面合一树脂新体系,并以该树脂为主要成膜物,通过正交实验优化涂料配方制备了车桥用水性单组分底面合一防锈涂料,阐述了其制备工艺并探讨了催干剂体系、防锈颜料体系和增稠触变体系对涂料以及涂膜性能的影响。