Model test of the cutting properties of a shearer drum

According to similarity theory, we carded out a dimensional analysis of the shearer drum correlation parameters and built similarity criteria. Based on these, similarity models of shearer drums were developed. Simultaneously, based on an estab-lished cutting testbed of the coal and rock, cutting tests of different pick arrangements of the drum models were carried out, where the compressive strength of the analogous cutting material was 2.48 MPa and the drum rotary speed 67.5 r/min. The variance, the mean values, maxima and mean maxima of the torque load were analyzed for different type drum models. Moreover, the relation-ships between the type of pick arrangements and the cutting lump coal percentage were studied. The results indicate that the load fluctuation of the sequence drum is larger than that of the punnett square drum in the cutting process and the lump coal percentage and economic benefits of the sequence drum are inferior to the punnett square drum. We conclude that the punnett square drum is superior to the sequence drum.     

电缆长度对采煤机变频调速系统性能影响的研究

为了研究长电缆对采煤机变频调速性能的影响,对不同长度牵引电缆进行了加载试验。理论分析和试验研究表明,输出电缆对变频器和电动机的影响与电缆长度有密切关系,随着电缆长度增加,其不良影响明显加剧;可通过优化变频器参数改善电动机负载能力,利用滤波器有效抑制变频器输出谐波,从而减小长电缆对采煤机变频调速系统性能的负面影响。     

长壁综采工作面采煤机定位定姿技术研究

分析了现有的采煤机支架传感定位技术、轨道里程计定位技术、自主定位技术的研究现状及其存在的问题;提出了以采区绝对坐标为参考坐标,采煤机在开采煤层内绝对定位的研究内容;探讨了采煤机定位技术在长壁综采工作面自动化中的作用。     

电缆长度对采煤机变频调速系统性能影响的研究

为了研究长电缆对采煤机变频调速性能的影响,对不同长度牵引电缆进行了加载试验。理论分析和试验研究表明,输出电缆对变频器和电动机的影响与电缆长度有密切关系,随着电缆长度增加,其不良影响明显加剧;可通过优化变频器参数改善电动机负载能力,利用滤波器有效抑制变频器输出谐波,从而减小长电缆对采煤机变频调速系统性能的负面影响。     

基于嵌入式平台的采煤机监控和故障诊断系统

构建了基于NI CRIO嵌入式平台和LabView开发平台的采煤机监控和故障诊断系统,详细介绍了该系统的主要功能、硬件和软件的设计。该系统既可对采煤机各运动机构状态进行实时监测、控制和阈值报警,并对监测参数及故障信息进行实时存储,方便技术人员分析采煤机运行状况,又可实时显示采煤机振动信号,并进行滤波、时域分析、倒频谱分析及功率谱分析,实现出厂前和检修过程中的故障诊断功能,帮助定位采煤机故障信息。     

Reasonable location parameters of pick and nozzle in combined cutting system简

The drum shearer and high pressure water jet combined cutting system is an effective technology to cut hard coal-rock, but one problem of the technology is the choice of pick and nozzle location parameters. In order to solve the problem, the process and mechanism of combined cutting arc studied and mining seepage catastrophe theory is used to construct the mathematic and physical model of combined cutting hard coal-rock. Based on the model and detailed analysis of combined cutting mechanism, the single pick and nozzle combined cutting test-bed is built to test the main pick and nozzle location parameters of drum shearer and water jet combined cutting system. Test results show that the best vertical distance between the pick-tip and nozzle center point is the sum of cutting thickness and proper target distance in the Y axial direction; the best horizontal distance is the length between pick-tip point and coal-rock surface bursting crack point in the X axial direction. The best incident angle of water jet should be the same as the bursting crack line＇s angle in theory, but considering other important factors comprehensively, it is more reasonable when the incident angle of water jet is 90°.     

德国艾柯夫采煤机摇臂连接座材料及工艺探讨

对德国艾柯夫SL500采煤机摇臂连接座进行了解剖分析，认为引起早期疲劳开裂是由于连接耳幅板钻孔形成的应力集中所导致的；并结合神华公司采煤特点提出了材质及结构的改进措施。     

熔铸法制造采煤机截齿的研究

介绍了熔铸法制造截齿的基本过程。所制截齿热处理后，沿粉末圆柱体齿头横截面上的硬度分布为：中心ＨＲＣ６８，过渡区６２，基体５５；结合层牢固，截齿的使用寿命增加。     

采煤机牵引四象限变流器驱动控制系统设计

针对采煤机四象限变流器指标要求,设计了一种新型的采煤机四象限变流器驱动控制系统,详细介绍了系统硬件电路设计及软件实现。现场调试结果表明,该系统实现了采煤机的快速制动,可为采煤机提供持续的制动力,提高了采煤机牵引运行的控制性能和可靠性,具有较好的工程应用推广价值。     

采煤机捷联惯导定位方法研究

针对综采工作面采煤机定位精度较低的问题,提出了一种基于Rodrigues参数法的采煤机捷联惯导定位方法。该方法运用捷联惯导的三轴加速度计和三轴陀螺仪输出采煤机的加速度和角速度信息,采用无冗余度的Rodrigues参数法对其进行位姿解算。仿真结果表明,在采煤机斜切进刀过程中,采煤机最大定位误差为0.291 4m,姿态误差最大值为0.602 2°,满足采煤机的定位精度要求。