Characterizing corrosion behavior under atmospheric conditions using electrochemical techniques

AC and DC electrochemical experiments were performed as a function of humidity and contaminant concentration in an effort to identify the range of atmospheric environments where corrosion processes could be detected and possibly quantified. AC measurements exhibited two time constants at 25% relative humidity (RH), possibly indicating the ability to resolve both electrolyte resistance and interfacial impedance. Galvanic current measurements were sensitive to the presence of Cl_2(g) at 30% RH and electrochemical transients were detected at both 30% and 50% RH levels, also indicating sensitivity to interfacial processes. Higher humidity levels allowed better quantification due to decreasing electrolyte and interfacial impedances.     

大型双鼓形铝轮毂精密锻模设计与改进

以载重车用大型双鼓形铝轮毂精密模锻为应用对象，开发了分体组合式锻模工装，突破了普通模锻以单一最大水平投影面分模的限制，解除了双鼓形外形对模锻成形工艺的制约，并采用80000kN电动螺旋压力机进行精密模锻，保证了产品成形精度。     

A study on the self-sealing process of anodic films on aluminum by EIS

The electrochemical behaviors of anodized aluminum in neutral NaCl and Na₂SO₄ solutions were studied using electrochemical impedance spectroscopy (EIS). The results reveal that there is a self-sealing process for unsealed anodic film in neutral NaCl and Na₂SO₄ solutions. The resistance of the porous layer (R_p) and the capacitance of the barrier layer (CPE_b) increase and the capacitance of the porous layer (CPE_p) decreases with immersion time in the initial stage. Corrosion resistance provided by the anodic film is improved by the self-sealing process of the porous layer. However, chloride ions have an opposite effect. The improving effect of the self-sealing process on film resistance is decreased with the increase of chloride concentration of the solution.     

Ball-burnishing effect on deep residual stress on AISI 1038 and AA2017-T4

Ball-burnishing induces compressive residual stresses on treated materials by the effect of plastic deformation. The result is an increase in the fatigue life of the treated part, retarding the initiation of cracks on the surface. Compressive residual stresses have been previously measured by X-ray diffraction near the surface, revealing considerably high values at the maximum analyzed depth, in relation to other finishing processes such as shot peening. However, the maximum analyzed depth is very limited by using this technique. In this paper, the incremental hole drilling (IHD) technique is tested to measure residual stresses, being able to reach a 2-mm measuring depth. To that objective, a commercial strain gage is used and calibrated using finite element model simulations. A second Finite Element Model based on material removal rate is developed to obtain the equations to calculate the strain release through IHD. Finally, residual stresses are measured experimentally with that technique on two different materials, confirming that ball-burnishing increases the compressive residual stresses in layers up to 0.5?mm deep for the testing conditions, which is a good response to industrial needs. The method proves to be suitable, simple and inexpensive way to measure the value of these tensions.     

Effects of microstructural heterogeneity on very high cycle fatigue properties of 7050-T7451 aluminum alloy friction stir butt welds

In this study, the very high cycle fatigue (VHCF) properties of 7050-T7451 aluminum alloy and its friction stir welding (FSW) butt welds have been investigated. The results show that the failure of FSW joints still occurs at 7.0 × 10⁸ cycles. The fatigue properties of the FSW joints are superior to those of the base material, especially in the super long life regime. Most fatigue cracks initiate at the thermo-mechanically affected zone and heat affected zone on the advancing side of the FSW joints, and the susceptibility of these zones to fatigue is attributed to the metallurgical heterogeneity.     

Metal Alloys for Fusion‐Based Additive Manufacturing

Metal additive manufacturing (AM) is an innovative manufacturing technique, which builds parts incrementally layer by layer. Thus, metal AM has inherent advantages in part complexity, time, and waste saving. However, due to its complex thermal cycle and rapid solidification during processing, the alloys well suit and commercially used for metal AM today are limited. Therefore, it is important to understand the alloying strategy and current progress with materials performance to consider alloy development for metal AM. This review presents the current range of alloys available for metal AM, including titanium, steel, nickel, aluminum, less common alloys (including Mg alloys, metal matrix composites alloys, and low melting point alloys), and compositionally complex alloys (including bulk metallic glasses and high entropy alloys) with a focus on the relationship between compositions, processing, microstructures, and properties of each alloy system. In addition, some promising alloy systems for metal AM are highlighted. Approaches for designing and optimizing new materials for metal AM have been summarized.

     

First-principles calculations of binary Al compounds: Enthalpies of formation and elastic properties

Systematic first-principles calculations of energy vs. volume (E-V) and single crystal elastic stiffness constants (c_ij’s) have been performed for 50 Al binary compounds in the Al-X (X = Co, Cu, Hf, Mg, Mn, Ni, Sr, V, Ti, Y, and Zr) systems. The E-V equations of state are fitted by a four-parameter Birch-Murnaghan equation, and the c_ij’s are determined by an efficient strain-stress method. The calculated lattice parameters, enthalpies of formation, and c_ij’s of these binary compounds are compared with the available experimental data in the literature. In addition, elastic properties of polycrystalline aggregates including bulk modulus (B), shear modulus (G), Young’s modulus (E), B/G (bulk/shear) ratio, and anisotropy ratio are calculated and compared with the experimental and theoretical results available in the literature. The systematic predictions of elastic properties and enthalpies of formation for Al-X compounds provide an insight into the understanding and design of Al-based alloys.     

Thermodynamic description of the Al-Li-Zn system

The Al-Li-Zn system was critically assessed using the CALPHAD technique. The solution phases (liquid, bcc, fcc and hcp) were described by the substitutional solution model. The compounds Al₂Li₃ and Al₄Li₉ in the Al-Li system had homogeneity ranges of Zn and were treated as (Al,Zn)₂Li₃ and (Al,Zn)₄Li₉ in the Al-Li-Zn system, respectively. The compounds αLi₂Zn₃, βLi₂Zn₃, αLi₂Zn₅, βLi₂Zn₅ and αLiZn₄ in the Li-Zn system had no solubility of the third component Al in the Al-Li-Zn system. A two-sublattice model (Al,Li,Zn)_0.2(Al,Li,Zn)_0.8 was applied to describe the compound βLiZn₄ in the Al-Li-Zn system in order to cope with the order-disorder transition between hexagonal close-packed solution (hcp-A3) and βLiZn₄ with the Mg-type structure. The ternary compound τ₂ with a NaTl-type structure (B32) had the same structure with the compounds AlLi in the binary Al-Li system and LiZn in the binary Li-Zn system. In the present work, the three compounds AlLi, LiZn and τ₂ were treated as one phase by a two-sublattice model (Al,Li,Zn)_0.5(Al,Li,Zn)_0.5 in order to cope with the order-disorder transition between B32(AlLi, LiZn and τ₂) and body-centered cubic solid solution (bcc-A2). The ternary intermetallic compounds τ₁ and τ₃ in the Al-Li-Zn system were treated as the formula Li(Al,Zn)₂ and (AlLi,Zn)Zn₃, respectively. A set of self-consistent thermodynamic parameters describing the Gibbs energy of each individual phase as a function of composition and temperature in the Al-Li-Zn system was obtained.     

BP神经网络在铝电解槽温度测量中的研究

针对铝电解槽温度高、腐蚀性强、温度难以直接连续测量的问题,引用BP神经网络技术,选择铝电解槽的输入电流、电压和下料速度作为辅助变量,建立BP神经网络模型,并利用matlab对数据样本进行了标准化处理,实现了BP神经网络的建立、训练和仿真。在预焙阳极铝电解槽进行实验,通过预算温度与实际温度进行对比,结果证明了该方法的有效性。     

Potentiometric CO2 gas sensor with lithium phosphorous oxynitride electrolyte

Potentiometric cell, Au/LiCoO₂ 5 m/o Co₃O₄/Li_2.88PO_3.73N_0.14/Li₂CO₃/Au, has been fabricated and investigated for monitoring CO₂ gas. A LiCoO₂–Co₃O₄ mixture was used as the solid-state reference electrode instead of a reference gas. The idea is to keep the lithium activity constant on the reference side using thermodynamic equilibrium at a given temperature. The thermodynamic stability of the reference electrode was studied from the phase stability diagram of Li–Co–C–O system. The Gibb’s free energy of formation of LiCoO₂ was estimated at 500°C from the measured value of the cell emf. The sensors showed good reversibility and fast response toward changing CO₂ concentrations from 200 to 3000 ppm. The emf values were found to follow a logarithmic Nernstian behavior in the 400–500°C temperature range. CH₄ gas did not show any interference effect. Humidity and CO gas decreased the emf values of the sensor slightly. NO and NO₂ gases affect this sensor significantly at low temperatures. However, increased operating temperature seems to reduce the interference.