Ductile unidirectional continuous rayon fibre-reinforced hierarchical composites

Endless rayon fibres (Cordenka®) were used to reinforce polyhydroxybutyrate (PHB) nanocomposites containing 2.5 wt.% nanofibrillated cellulose (NFC) to create truly green hierarchical composites. Unidirectional (UD) composites with 50–55% fibre volume fraction were produced using a solvent-free continuous wet powder impregnation method. The composites exhibit ductile failure behaviour with a strain-to-failure of more than 10% albeit using a very brittle matrix. Improvements at a model composite level were translated into higher mechanical properties of UD hierarchical composites. The Young’s moduli of rayon fibre-reinforced (NFC-reinforced) PHB composites were about 15 GPa. The tensile and flexural strength of hierarchical PHB composites increased by 15% and 33% as compared to the rayon fibre-reinforced neat PHB composites. This suggests that incorporation of NFC into the PHB matrix binds the rayon fibres, which does affect the load transfer between the constituents resulting in composites with better mechanical properties.     

Flame-retarded biocomposites of poly(lactic acid), distiller’s dried grains with solubles and resorcinol di(phenyl phosphate)

The distiller’s dried grains with solubles (DDGS) were treated by smashing and water washing processes. The treatment effects on DDGS were analyzed, and the results showed that the thermal stability and the hydrophobicity of DDGS were improved by the treatment processes. The flame retarded biocomposites of poly(lactic acid) (PLA) with DDGS and degradable polymeric flame retardant resorcinol di(phenyl phosphate) (RDP) were prepared. The prepared biocomposites had good mechanical properties and the tensile strength of the biocomposite containing 15 wt% RDP and 15 wt% DDGS reached approximately 53 MPa. Meanwhile, using the limited oxygen index (LOI) and the underwriters laboratory (UL-94) tests, for the biocomposite, the LOI value was approximately 27.5% and V-0 rating in UL-94 was attained. Furthermore, the peak heat release rate of this biocomposite was reduced to 275 kW/m² compared with 310 kW/m² for pure PLA. After burning of the biocomposites, compact and coherent charred layer was formed and the char residues were analyzed in detail.     

Modeling of hydrothermal aging of short flax fiber reinforced composites

As a contribution to the prediction of the evolutionary behavior of biocomposites in service conditions, this study focused on the simulation of the hydrothermal aging of short natural fiber reinforced composites made by extrusion/injection molding. We endeavored to model the reversible modifications of the behavior of PLA and PLA/flax composites when immersed in water at different temperatures (20, 35 and 50 °C). A numerical model accounting for the heterogeneous mechanisms involved during aging such as water diffusion and the resulting swelling and plasticizing of polymers was implemented. Simulated data proved to be in perfect accordance with experimental results as long as no irreversible mechanism was occurring. The deviations of the simulated data from experimental results were limited at 35 °C but significant at 50 °C. Finally, the influence of moisture on the local elastic modulus of flax fibers was inferred thanks to the Halpin-Kardos homogenization model.     

Thermal and Dynamic Mechanical Behavior of Cellulose- and Oil Palm Empty Fruit Bunch (OPEFB)-Filled Polypropylene Biocomposites

This paper presents a comparative study on the effect of cellulose and oil palm empty fruit bunch (OPEFB) on thermal degradation and dynamic mechanical properties of polypropylene (PP) biocomposite. Thermogravimetric analysis (TGA) of the biocomposite showed decrease in thermal stability and degradation temperature and increase in ash content. This was a result of lower thermal stability of the biofiller compared of that of the PP. However, an improvement was observed in the thermal properties of PP-cellulose biocomposite due to the dispersion and interfacial adhesion between the cellulose and PP. The glass transition temperatures (Tg) of the biocomposites were not significantly changed. The storage modulus (E′) of the biocomposites was found to be higher than that of pure PP, because incorporation of biofiller increased the stiffness of the biocomposites. The decline in E″ of the biocomposites at higher temperatures is associated with the increasing viscosity and chain mobility of matrix polymer.     

The effect of filler content on mechanical properties and cell response of elastomeric PGS/apatite foam scaffolds

Poly(glycerol sebacate) (PGS) is a novel polymeric material intended for applications in tissue engineering (TE). This study involves synthesizing the PGS prepolymer (pPGS) and subsequent manufacturing of porous PGS-based scaffolds with an addition of hydroxyapatite (HAp) by means of thermally induced phase separation followed by thermal cross-linking and salt-leaching (TIPS-TCL-SL). The study aims to investigate the effect of the apatite filler content on properties and morphology of porous PGS/HAp scaffolds. The emphasis is put on the mechanical behavior of the material characterized by means of compression tests and dynamic thermal mechanical analysis (DMTA). In addition to the reference polymer scaffold, the composites with filler contents of 10, 20 and 30 wt% have been examined. Our research revealed that the HAp content does not affect the mechanical properties in a directly proportional manner. The 30 wt% addition of HAp resulted in frayed structure and decrease in the mechanical parameters in comparison to other tested specimens. On the other hand, an addition of 10% did not sufficiently boost the properties. Therefore, a 20% addition of HAp was concluded to have superior mechanical properties in comparison to other analyzed specimens. A similar relationship results from the DMTA studies. Moreover, the strain sweep and frequency sweep tests confirmed the stability of the mechanical parameters in various conditions, as well as the elastomeric nature of the materials. Finally, the material did not exhibit cytotoxicity against standard L929 fibroblasts and cells readily populated the scaffolds.