Gate location design in injection molding of an automobile junction box with integral hinges

Polymers such as polypropylene or polyethylene offer a unique feature of producing an integral or living hinge for automobiles, which can flex over a million times without causing a failure. However, due to increased fluidity resistance at hinges during molding, several defects such as short shot or premature failure can occur with the improper selection of gate locations. In this paper, a design guideline was induced by investigating resin flow patterns depending on several gate positions obtained by numerical analyses of a simple strip with a hinge. The analyses of the simple strip part showed that the resin at the hinge did not flow until the other side of the strip was filled. Once the resin at the hinge did not flow for a long time enough to be solidified, defects such as short shots or hesitation marks formed. For a practical application of the design guideline determined, four gate systems for an automobile junction box were designed. It was found that the properly determined gate location leads to better resin flow and shorter hesitation time. Finally, injection molding tryouts using a mold that was designed by one of the proposed gate systems were conducted. The experiments showed that hinges without defects could be produced by using the designed gate location to assure the induced design guideline to be reasonable.     

平造斜浇工艺在传动箱体铸造中的应用

介绍传动箱上、下箱体在同一铸型内铸造的工艺方案。主要工艺措施包括：1．采用顶注浇注系统，浇注时铸型倾斜放置：2．适当减少内浇道数量；3．厚大部位用侧冒口与侧冷铁防止缩松；4．加强砂芯排气能力。     

钢管热处理过程的“黑匣子”动态温度测试

钢管在热处理炉内的实际升温数据是准确制定热处理工艺必需的参数。常规热处理温度测试采用如热电偶、红外温度计等,但测试结果都与实际温度存在较大偏差。“黑匣子”温度测试仪相对来说测温偏差最小。介绍了耐高温“黑匣子”测试技术在钢管连续热处理炉上的应用。通过对热处理过程的数字化,分析了“黑匣子”温度测试在热处理工艺改进和优化方面的应用情况。     

救援机器人远程监控平台的设计与实现

以救援机器人为研究背景,详细介绍了远程监控平台的设计方案和系统架构,包括硬件结构、底层软件和上层应用软件的设计和实现。该救援机器人通过便携式操控箱实现远程监控,具有人机交互友好、操作灵活、携带方便等特点。实践结果表明,该平台能很好地实现机器人远程操控和传感器信息的传输,有助于机器人在灾难环境中更好地开展探测和搜救工作。     

导弹飞行视景仿真中的碰撞检测算法

针对导弹飞行视景仿真中碰撞检测实时性与精确性的不足,提出了一种优化的混合包围盒碰撞检测算法.该算法在包围盒树的上层使用Sphere,下层使用OBB;将该算法在导弹飞行视景仿真系统中实现后,分别与相交矢量碰撞检测算法、OBB包围盒算法进行对比试验和分析.结果表明,这种混合包围盒算法能够有效地提高导弹飞行视景仿真中碰撞检测的实时性与精确性.     

薄壁不锈钢管波纹卡粘式连接方法及性能研究

介绍了薄壁不锈钢管波纹卡粘式连接的原理、安装方法、注意事项以及工程应用情况,试验研究了波纹卡粘式连接件的连接强度、密封性、使用寿命等。结果表明:经完全固化后,波纹卡粘式连接件的最大破坏扭矩达到41N·m,接近于DN15薄壁不锈钢管产生塑性变形时的扭矩强度;连接密封性能相关的8项指标全部符合国标要求。在550℃的高温炉内,连接件的泄漏量为0.02m3/h,远小于规定的0.17m3/h。根据阿累尼乌斯图推算出连接件的使用寿命可达70a以上。卫生检测显示连接件中的厌氧胶不会影响水质,清洁卫生。     

轴箱内置与外置直线电机地铁车辆曲线通过性能对比

为比较轴箱内置与外置直线电机地铁车辆的曲线通过性能,建立直线电机地铁车辆-无砟轨道耦合动力学模型.模型将直线电机定子和转子考虑为Euler梁,将定子与转子之间的垂向电磁力作为气隙的函数,将轨道系统简化为梁-三维实体有限元模型.详细比较轴箱内置与外置直线电机车辆曲线通过时的轮对冲角、轮轨横向力、脱轨因数、运行平稳性和车轮磨耗指数.结果表明:在不同的曲线半径和行车速度以及车轮踏面周向存在非均匀磨耗的状态下,轴箱内置直线电机车辆的曲线通过性能均优于轴箱外置车辆;随着曲线半径增加,轴箱外置直线电机车辆动力学性能迅速减小,而轴箱内置式车辆缓慢减小.     

Proposal of a statistical test rule induction method by use of the decision table

Rough sets theory is widely used as a method for estimating and/or inducing the knowledge structure of if-then rules from various decision tables. This paper presents the results of a retest of rough set rule induction ability by the use of simulation data sets. The conventional method has two main problems: firstly the diversification of the estimated rules, and secondly the strong dependence of the estimated rules on the data set sampling from the population. We here propose a new rule induction method based on the view that the rules existing in their population cause partiality of the distribution of the decision attribute values. This partiality can be utilized to detect the rules by use of a statistical test. The proposed new method is applied to the simulation data sets. The results show the method is valid and has clear advantages, as it overcomes the above problems inherent in the conventional method.     

新疆联通移动基站电源设计

首先,介绍了直流远供技术在移动基站的应用;其次,指出了风光互补供电系统在设计中需要改进的地方;最后,介绍了高效模块混插和联合接地分配箱等新产品的应用。研究表明,在通信工程设计中,不仅需要采用相适宜的新产品、新技术,还要定期对设计的工程进行回访,结合前期工程中存在的问题,对设计进行修正补充,使其更贴近实际情况。     

一种新型的基于IPTV网络的视频会话系统

基于IPTV网络的视频会话系统具有广阔的应用前景。研究并实现了一种基于IPTV网络的具有服务质量保证的新型视频会话系统,阐述了该系统的体系架构及业务流程,提出了适用于本视频会话系统的嵌入式IP机顶盒的体系架构,并针对嵌入式系统资源受限的特点进行了性能优化设计,特别提出了一种带宽自适应的QoS机制,充分保证视频会话应用在IPTV网络多业务环境下的用户体验。