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91.
A reliable maintenance and service of energy generation plants would be impossible without the professional designing, manufacturing and monitoring of welded joints. The lifetime assessment factors of welded components as implemented in the design codes must be updated accounting for the modern materials and the advanced steam parameters used in the piping construction [Weld Strength for high temperature components design and operation (WELDON). European Project No. GRD2-2000-30363, Gampe U, Seliger P, Creep crack growth testing of P91 and P22 pipe bends. Int J Pressure Vessels Piping 2001;78:859-64, INTEGRITY of repair welds in high temperature plants operating under steady and cyclic loading conditions. European Project No. G5RD-CT-1999-00118].Within the EU 5th Framework RTD project ‘WELDON’ tests at high temperatures are performed on component-like feature test specimens like welded pipes and large tensiles in addition to laboratory specimens to study the geometry and size effects on the damage evaluation methodology. The circumferential welds of the pipes are subjected simultaneously to internal pressure and an axial load. The large tensile specimens manufactured from the welded pipes are subjected to uniaxial loading. These components are made from steel grade P22 and P91 and are equipped with gages for on-line monitoring of temperatures, deformations and strains.Residual stresses are measured on these components in as welded and after post-weld heat treatment (PWHT) conditions and are monitored during creep testing with interruptions and after failure. X-ray and hole drilling techniques are employed in these measurements. These data will be used to validate the FE modelling of residual stresses and damage assessment.The results obtained from long time creep tests, metallographic investigations of damage development in the different zones of the weldment and residual stress measurements are presented in this paper. 相似文献
92.
Creep crack growth behavior is very sensitive to the materials’ micro-structures such as the heat affected zone of a weld joint. This is a main issue to be clarified for 9%Cr ferritic heat resistant steel for their application in structural components. In this paper, high temperature creep crack growth tests were conducted on CT specimens with cracks in the heat affected zone of weld joints of W added 9%Cr ferritic heat resistant steel, ASME grade P92. The creep crack growth behavior in the heat affected zone of welded joint was investigated using the Q∗ concept following which the algorithm of predicting the life of creep crack growth has been proposed. Furthermore, three-dimensional elastic-plastic creep FEM analyses were conducted and the effect of stress multiaxiality of welded joint on creep crack growth rate was discussed as compared with that of base metal. 相似文献
93.
Incremental creep tests have been used to explore the time-dependent plastic behavior of single-slip oriented Ni3(Al, Ta) at low temperatures in the anomalous flow regime. For selected incremental creep experiments at 20 and 100 °C, it was discovered that Ni3Al exhibited sigmoidal creep, where there is a significant time delay before the plastic strain rate accelerates to a maximum value during a creep experiment. Several of the factors that affect the sigmoidal creep response have been identified. The origin of sigmoidal creep is accounted for using a simple model of work hardening in Ni3Al, where the acceleration of the creep rate is a direct result of the annihilation of the existing dislocation substructure. 相似文献
94.
Efficient numerical finite-element analysis of creeping concrete structures requires the use of Kelvin or Maxwell chain models, which are most conveniently identified from a continuous retardation or relaxation spectrum, the spectrum in turn being determined from the given compliance or relaxation function. The method of doing that within the context of solidification theory for creep with aging was previously worked out by Ba?ant and Xi in 1995 but only for the case of a continuous retardation spectrum based on the Kelvin chain. The present paper is motivated by the need to incorporate concrete creep into the recently published Microplane Model M4 for nonlinear triaxial behavior of concrete, including tensile fracturing and behavior under compression. In that context, the Maxwell chain is more effective than the Kelvin chain, because of the kinematic constraint of the microplanes used in M4. The paper shows how to determine the continuous relaxation spectrum for the Maxwell chain, based on the solidification theory for aging creep of concrete. An extension to the more recent microprestress-solidification theory is also outlined and numerical examples are presented. 相似文献
95.
Failure analysis of a boiler tube in USC coal power plant 总被引:2,自引:0,他引:2
Nam-Hyuck Lee Sin Kim Byung-Hak Choe Kee-Bong Yoon Dong-il Kwon 《Engineering Failure Analysis》2009,16(7):2031-2035
This paper presents failure analysis of final superheater tube in ultra-supercritical (USC) coal power plant. Visual inspection was performed to find out the characteristics of fracture of the as-received material. And the micro-structural changes such as grain growth and carbide coarsening was examined by scanning electron microscope. Detailed microscopic studies were made to find out the behavior of the scale exfoliation on the waterside of tubes. From those investigations, the creep rupture may be caused by the softened structure induced by carbide coarsening and accelerated by the metal temperature increase by the impediment of heat transfer due to voids. 相似文献
96.
S. Caminada G. Cumino L. Cipolla A. Di Gianfrancesco 《International Journal of Pressure Vessels and Piping》2009
The metallurgical background of advanced ferritic steels must be considered during every stage of fabrication, including forming operations, such as cold bending, because they can negatively affect the high-temperature properties of the material when not performed properly. 相似文献
97.
Fracture toughness tests were conducted on a Ti-62222 (titanium alloy) sheet being considered for use in high temperature aircraft applications in the as received condition and after exposing the pre-cracked specimens to a sustained stress intensity, K, level between 55 and 60.5 MPa
for 200 h at 350°C. It was concluded that the fracture toughness does not degrade as a result of exposure to high temperature and the K levels in this material. The tensile strength in the exposed condition also remained the same as in the as received condition. 相似文献
98.
The knowledge of mechanical long term behaviour under static and cyclic loading for high temperature components requires methodologies for life assessment in order to employ the full potential of materials. A phenomenological life time prediction concept which was developed for multi‐stage creep fatigue loading demonstrates the applicability of rules for synthesis of stress strain path and relaxation including an internal stress concept, as well as mean stress effects. Further, a creep fatigue interaction concept which was also developed covers a wide range of creep dominant loading as well as fatigue dominant loading. Service‐type experiments conducted at different strain rates and hold times for verification purposes demonstrate the acceptability of life prediction method for variation of conventional 1 %Cr‐steels as well as modern high chromium 9‐10 %Cr‐steels. Generally, the service life of components is influenced by multi‐axial behaviour. Multi‐axial experiments with e.g. notched specimens and with cruciform specimens accompanied by advanced methods for calculation of stress strain path and life time prediction stress conditions are of future interest. 相似文献
99.
Increase of stress intensity near interface edge of elastic-creep Bi-material under a sustained load
The transition from small-scale creep to large-scale creep ahead of a crack tip or an interface edge with strong elastic stress singularity at the loading instant causes stress relaxation and the decrease of stress intensity in general. However, this study shows that the stress near the interface edge of bi-material with no or weak elastic stress singularity increases after the loading instant and brings about the stress concentration during the transition. In addition, the creep strain distribution of this bi-material after the loading instant is different from that occurred in the transition of an interface edge with strong elastic stress singularity or a crack tip (notch root). The criterion for the increase or decrease of stress intensity near the interface edge proved by the finite element method is proposed in this study. The stress intensity near the interface edge increases when the elastic stress singularity is lower than the creep stress singularity (λel < λcr) and vice versa. 相似文献
100.
J. Froitzheim G.H. Meier L. Niewolak P.J. Ennis H. Hattendorf L. Singheiser W.J. Quadakkers 《Journal of power sources》2008
High-Cr ferritic model steels containing various additions of the refractory elements Nb and/or W were studied with respect to oxidation behaviour (hot) tensile properties, creep behaviour and high-temperature electrical conductivity of the surface oxide scales. Whereas W additions of around 2 wt.% had hardly any effect on the oxidation rates at 800 and 900 °C, Nb additions of 1% led to a substantially enhanced growth rate of the protective surface oxide scale. It was found that this adverse effect can be alleviated by suitable Si additions. This is related to the incorporation of Si and Nb into Laves phase precipitates which also contribute to increased creep and hot tensile strength. The dispersion of Laves phase precipitates was greatly refined by combined additions of Nb and W. The high-temperature electrical conductivity of the surface oxide scales was similar to that of the Nb/W-free alloys. Thus the combined additions of Nb, W and Si resulted in an alloy with oxidation resistance, ASR contribution and thermal expansion comparable to the commercial alloy Crofer 22 APU, but with creep strength far greater than that of Crofer 22 APU. 相似文献