提高高铬白口铸铁磨球冲击抗力的技术关键

当高铬白口铸铁含铬量为18%～28%,Cr/C值是8￣9,铸铁的显微组织是回火马氏体 少量残余奥氏体(<5%) M7C3碳化物,则磨球具有高的冲击韧性和断裂韧性K1C,具有高的冲击抗力,表现出低的冲击剥落量。     

Numerical Analysis of the Constrained Blister Test

The constrained blister test is investigated through finite element analysis to determine the applicabilities and the limitations of the new technique. Numerical results confirm that the strain energy release rate asymptotically approaches a constant value. These results also show that the test technique and the approximate solution for strain energy release rate are applicable for some practical cases.     

Effect of test frequency and water content on localized crack-tip heating in nylon-6,6

Fatigue crack propagation (FCP) tests were conducted at various frequencies on nylon-6,6 specimens equilibrated over a range of moisture levels to determine the crack growth rates and the crack-tip temperatures as a function of water content. Frequency-sensitivity was correlated with the amount of crack-tip heating taking place, with crack-tip temperature being found to depend strongly on the estimated loss compliance, D″, of the material. The frequency-sensitivity of FCP in nylon was seen also to be affected by mean stress, suggesting that creep processes are often significant in FCP of nylon.     

Slow stable crack growth in high density polyethylenes

The phenomenon of slow stable crack growth in polyethylene is investigated using notched specimens subject to constant load and the concepts of fracture mechanics. The effect of specimen geometry and dimension, the loading and the mode of loading on the applied stress intensity factor versus crack speed ($\text{K}{}_{\mathrm{c}}\text{-}\text{a}\text{?}$) curves has been studied to demonstrate that K_c is the controlling stress parameter for crack growth under suitable conditions. $\text{K}{}_{\mathrm{c}}\text{-}\text{a}\text{?}$ curves are obtained for a high density polyethylene homopolymer in distilled water and in a diluted detergent solution at four different temperatures. Results are also obtained for a much tougher medium density polyethylene copolymer whenever possible. Several mechanisms can be identified from the form of the $\text{K}{}_{\mathrm{c}}\text{-}\text{a}\text{?}$ curves. Two, in particular, have been observed but not explained before: (i) crack growth with a time dependence of 0.25, and (ii) the high $\text{K}{}_{\mathrm{c}}\text{-}\text{a}\text{?}$ slopes for crack growth in a tough copolymer. With the help of scanning electron microscopic studies of the fracture surfaces, (i) is postulated to be due to diffusion controlled void growth process and (ii) is considered to be the result of crack tip blunting effects. From the temperature dependence of crack growth, the activation energy of the diffusion controlled crack growth process is found to coincide with that of the x-relaxation process in polyethylene implying that diffusion controlled crack growth may be related to the motion of main chains in the polymer.     

Hardness and Fracture Toughness of SiC-Particle-Reinforced MoSi2 Composites

The indentation technique has been used to evaluate the hardness and fracture toughness of SiC-reinforced MoSi₂ composites made by hot-pressing. It is seen that the toughness increases with increasing indentation crack length (under increasing load) and a probable mechanism responsible for this behavior is described. It is also observed that there is an optimum volume fraction of SiC particles for which the maximum fracture toughness of the composite can be achieved.     

Creep and Creep Fracture in Hot-Pressed Alumina

The creep and creep fracture behavior of two hot-pressed aluminas are presented, for both flexural and tensile testing. Steady-state power-law creep is observed with a stress exponent of about 2 for each material. Three distinct fracture regimes are found. At high stress in flexure, fracture occurs by slow crack growth with a high stress dependence of the failure time. At intermediate stresses, in both flexure and tension, creep fracture occurs by multiple microcracking after modest strains. Failure times exhibit a modest stress dependence (stress exponent of 2.5 in tension and 3 in flexure), with a constant failure strain equal to 0.09. The failure times are considerably longer in flexure than in tension, because of the constraint imposed on crack growth by the bending geometry. We conclude that flexure cannot be used for creep lifetime assessment, even in simple, single-phase materials such as Al₂O₃. At low stresses, in tension, failure also exhibits a modest stress dependence but with a much higher failure strain. The material shows the onset of super-plastic behavior.     

Internal fracture of notched epoxy resins

The brittle fracture of round-notched epoxy resin bars subjected to plane strain bending has been studied at varying strain rates. Observations of fracture processes and surface morphologies revealed that the internal crack was nucleated at the plastic-elastic boundary when the plastic deformation zone at the notch root reached a certain size. A slip-line field theory allows calculation of the stress components at the plastic-elastic boundary from a knowledge of the location of the internal crack. An analysis of the data concluded that the triaxial stress level ahead of the plastic zone was raised by plastic constraints to an ideal fracture stress which is considerably larger than that of glassy thermoplastics.     

韧性断裂准则在板料成形中应用研究进展

对板料成形中的成形极限应力图、最大变薄率、成形极限图以及韧性断裂准则等预测成形极限的方法进行了综述和分析,提出了利用韧性断裂准则能够较好地预测塑性差的板料成形极限,而且还能考虑应变路径的变化.利用有限元方法模拟时,韧性断裂准则既可以运用到完全耦合的弹塑性损伤模型的增量方法中,也可以运用到一步有限元逆算法中.指出了为准确地预测成形极限,除了提高有限元模拟精度外,应找到一种本质地反映材料性能的准则.