鞍钢无缝钢管厂总体改造框架探讨

介绍了鞍钢无缝钢管厂发展的历程,阐述了必须对其进行技术改造的理由,提出了改造的具体原则及设想.     

钢管热连轧机架爆炸复合衬板的研究

在分析了各种钢板复合工艺优缺点的基础上,首次提出钢管热连轧机架耐磨衬板采用爆炸焊接工艺进行复合.衬板背面选用韧性强和焊接性能好的低碳低合金结构钢,衬板工作面选用中高碳多元低合金耐磨合金钢.在此基础上,研究了两种不同钢板的爆炸复合工艺,检测了复合面的组织和性能,并研究了复合钢板的热处理工艺,着重解决了复合钢板高温热处理时的氧化和淬火冷却时的变形.新开发的复合钢板在钢管热连轧机架上具有优良的使用效果.     

Calibration of the Weibull stress scale parameter, σu, using the Master Curve

This work proposes that the Weibull stress scale parameter, σ_u, increases with temperature to reflect the increasing microscale toughness of ferritic steels caused by local events that include plastic shielding of microcracks, microcrack blunting, and microcrack arrest. The Weibull modulus, m, then characterizes the temperature invariant, random distribution of microcrack sizes in the material. Direct calibration of σ_u values at temperatures over the DBT region requires extensive sets of fracture toughness values. A more practical approach developed here utilizes the so-called Master Curve standardized in ASTM Test Method E1921-02 to provide the needed temperature vs. toughness dependence for a material using a minimum number of fracture tests conducted at one temperature. The calibration procedure then selects σ_u values that force the Weibull stress model to predict the Master Curve temperature dependence of K_Jc values for the material. At temperatures in mid-to-upper transition, the process becomes more complex as fracture test specimens undergo gradual constraint loss and the idealized conditions of high-constraint, small-scale yielding assumed in E1921-02 gradually degenerate. The paper develops the σ_u calibration process to incorporate these effects in addition to consideration of threshold toughness effects and the testing of fracture specimens with varying crack-front lengths. Initial illustrations of the calibration process for simpler conditions, i.e. 1T crack-front lengths, use the temperature dependent flow properties and a range of toughness levels for an A533B pressure vessel steel. Then using the extensive fracture toughness data sets for an A508 pressure vessel steel generated recently by Faleskog et al. [Engng. Fract. Mech., in press], the paper concludes with calibrations of both m and σ_u over the DBT region and assessments of the Master Curve calibration approach developed here.     

无碳化物贝氏体在曲轴上的应用与展望

介绍了无碳化物贝氏体钢的特点、合金化原理、获得方法和在曲轴上的应用前景。     

钢丝圈的失效分析

对72B纺织用钢丝圈进行失效分析，发现钢丝圈使用性能不合格的主要原因是热处理炉仪表指示温度偏差太大及热处理工艺规范不合理，使得球化退火后的金相组织出现粗晶铁素体，淬火和回火后的金相组织出现铁素体、粒状渗碳体，使材料塑性增加，满足不了使用性能。     

高温热冲击对J75合金力学性能影响及损伤机理

采用自行研制的大电流瞬态加热设备,研究了沉淀强化奥氏体不锈钢 J75 经受不同温度热冲击及在一定温度下经受多次热冲击作用后的力学性能变化规律,并探索了导致性能损伤的机理性原因。研究结果表明,在作用时间为 1 s 的情况下,温度低于 610 ℃,J75合金的力学性能无明显损伤,温度大于 750 ℃,材料的强度和延伸率都显著降低;温度在 610 ℃,增加有限次数的热冲击,对材料的强度和延伸率影响不很明显,但温度在 750 ℃时,随热冲击次数的增加,材料的强度和延伸率都明显降低。显微分析表明,热冲击温度和热冲击次数的增加,促进了合金晶粒细化,但使材料析出相发生了明显的变化,在高于 750 ℃下产生的大量片状 η 相的析出及 γ′强化相的粗化和不均匀分布,是引起 J75 合金强度和延伸率显著下降的主要原因。     

Aspects of microstructure in low carbon steels produced by the CSP process

The solidification structure, microstructure evolution during rolling and precipitates with nanometers in dimension of the low carbon steels produced by CSP process with thin slabs have been studied in recent years. Important differences in microstructure and mechanical properties between the CSP products and the conventional one were observed. These differences may arise from the much rapider solidification rate and cooling rate after casting of the thin slabs. Some aspects of the microstructure for the low carbon steels of the CSP thin slabs are summarized and compared with the conventional one.     

Development of grain boundary allotriomorphic ferrite/granular bainite duplex steel

A new hot-rolled low alloy high strength steel with grain boundary allotriomorphic ferrite/granular bainite duplex micro-structure has been developed through novel microstructure and alloying designs without any noble metal elements such as nickel and molybdenum. Its as-rolled microstructure and mechanical properties, fatigue crack propagation behavior compared with single granular bainitic steel as well as continuous cooling transformation, were investigated in detail. The measured result of CCT (continuous cooling transformation) curve shows that such duplex microstructure can be easily obtained within a wide air-cooling rate range. More importantly, this duplex microstructure has much better combination of toughness and strength than the single granular bainite microstructure. It is found that the grain boundary allotriomorphic ferrite in this duplex microstructure can blunt the rni-crocrack tip, cause fatigue crack propagation route branching and curving, and thus it increases the resistance to fati     

双束强辐照对氧化物弥散强化铁素体型合金强化相稳定性影响

采用双束复合辐照装置,研究了He存在条件下,强辐照对长期时效后的ODS合金中强化相(Y2O3)的稳定性和辐照损伤特征的影响。实验结果表明:双束强辐照下,ODS合金中强化相不稳定,发生聚集长大并造成附近基体中Ti、Y浓度增高,导致空洞尺寸和空洞肿胀增加,并对这一结果从理论上进行解释。     

Extrapolation Model of High Temperature Creep for 12Cr1MoV Steel

The creep curves of heat resistant steel 12Cr1MoV was investigated. by constant stress creep tests. The creep curves of constant stress creep are quite different from that of constant load creep. The original θ- Concept Project procedure can be validated to successfully describe the constant stress creep curves but not constant load creep. A modified θprocedure was developed. This approach can successfully described both constant stress creep and constant load creep curves. The new approach leads to a great improvement in accuracy of long term prediction of extrapolation due to validation of a great number of existing constant load creep data.