焊接热循环对高Nb X70级管线钢热影响区组织和韧性的影响

采用热模拟技术和显微分析技术,研究了焊接热循环对高Nb X70级管线钢热影响区组织和韧性的影响.结果表明:粗晶区是X70级管线钢热影响区中韧性较差的区域,粗晶区韧性恶化主要是晶粒粗化以及粒状贝氏体、上贝氏体等非平衡低温转变产物数量增多造成的,且粗晶区的冲击韧性随着t8/5的增加而降低.     

Characterisation of quasi‐stationary temperature fields in laser welding by infrared thermography

In this work, high‐speed thermography is shown to effectively capture quasi‐stationary temperature fields during the laser welding of steel plates. This capability is demonstrated for two cases, with one involving the addition of a ferritic‐bainitic filler wire, and the other involving the addition of a low‐transformation‐temperature (LTT) filler wire. The same welding parameters are used in each case, but the temperature fields differ, with the spacing between isotherms being greater in the case where the low‐transformation‐temperature filler material is added. This observation is consistent with the differences in the extent of the heat‐affected zone in each sample, and the shape of the weld pool ripples on the weld bead surfaces. The characterization of temperature fields in this way can greatly assist in the development of novel methods for reducing residual stresses, such as the application of low‐transformation‐temperature filler materials through partial‐metallurgical injection (PMI). This technique reduces or eliminates tensile residual stresses by controlling the temperature fields so that phase transformations take place at the optimum times, and success can only be guaranteed through precise knowledge of the temperature fields in the vicinity of the welding heat source in real time.     

7A52铝合金搅拌摩擦焊接头第二相的形貌及相组成

为进一步研究高强铝合金搅拌摩擦焊接头的性能,必须对接头中的第二相进行明确表征.采用光学显微镜、扫描电镜及能谱、透射电镜对7A52铝合金搅拌摩擦焊接头第二相的种类、数量、形状、大小、分布进行了观察.结果表明,基材的第二相组成主要为沿轧制方向分布的粗大Al₆（Mn,Fe）和Mg₂Si,细小的η′相（MgZn₂）和η相（MgZn₂）,其他各区均弥散分布αAl₁₂（Fe,Mn）3Si和Mg₂Si.动态再结晶区主要包含T相（Mg₃₂（Al,Zn）49）、Al₆Mn、S相（Al₂CuMg）.热机影响区晶界处连续分布条带状A_l6Mn,η相发生粗化,分布在晶粒内部,由原来的长条状破碎成椭球状,晶界有无沉淀析出带.热影响区与基材相比,η′相形貌和分布状况并无明显变化,η相明显粗化;与热机影响区相比,Al₆Mn仍然在晶界处呈条带状分布,晶内有S相存在.     

Microstructural analysis of fusion and heat affected zones in electron beam welded ALLVAC 718PLUS™ superalloy

The fusion zone and heat affected zone (HAZ) microstructures of electron beam welded superalloy 718PLUS™ (718 Plus) that has been newly developed by ATI ALLVAC were examined. The microsegregation pattern during solidification of the fusion zone indicated that while Fe, Co, W, and Cr segregated to the core of the gamma dendrites, Nb, Ti, and Al were extensively rejected into the interdendritic liquid. Electron diffraction and X-ray microanalysis using transmission electron microscopy (TEM) of the fusion zone showed that the major secondary phases that formed from the interdendritic liquid were gamma/MC type carbide eutectic and gamma/Laves eutectic constituents. HAZ microstructure showed partially melted zone immediately adjacent to the fusion zone and intergranular microfissuring associated with resolidified products which suggested that HAZ cracking in this alloy occurred by liquation cracking. Microstructural examination of the HAZ using analytical scanning electron microscope showed resolidified gamma/Laves eutectic on the cracked and backfilled grain boundaries. Fine resolidified MC type carbide particles were also observed in the HAZ. Causes of grain boundary liquation were identified and the solidification of intergranular liquid in the HAZ was discussed.     

大厚度20HR钢焊接性及焊接热影响区韧性研究

对大厚度20HR钢的焊接性及焊接热影响区(HAZ)韧性进行了试验研究,为核电设备焊接工艺的制定提供了依据。     

低碳钢焊接热影响区TiN粗化的动力学

提出了低碳钢焊接过程中热影响区TiN颗粒粗化的动力学模型。计算结果表明:当质量分数wTi/wN>342时,wTi/wN提高、温度升高以及持续时间延长均会导致TiN颗粒粗化。通过计算发现:部分TiN颗粒的溶解较快,TiN颗粒粗化过程主要受未溶TiN界面前沿钛原子扩散控制。     

螺旋埋弧预精焊内焊焊缝及HAZ硬度试验研究

针对螺旋埋弧预精焊生产过程中偶尔发生的内焊焊缝及热影响区（HAZ）硬度超标的问题,以X80M管线钢管的生产为例,通过对焊接坡口、预精焊匹配参数、焊接参数及工艺等的调整试验,研究了参数变化对内焊焊缝及HAZ硬度的影响。试验及分析结果表明,在X80M管线钢管生产过程中,调整焊接参数和焊接工艺在一定程度上可以有效降低内焊焊缝及HAZ的硬度,从而保证螺旋预精焊两步法生产的钢管的力学性能。     

718合金TIG焊热影响区组织变化

以不同热输入对轧制、铸态、铸后均匀化热处理3种2.8 mm厚Inconel-718薄板进行TIG焊试验.观察各接头母材与HAZ(焊接热影响区)组织,分析热输入对3种母材接头HAZ晶粒结构、大小的影响.发现随热输入增大,轧制母材焊接接头HAZ沉淀相大量溶解,等轴晶晶粒长大明显,速度为铸态或均匀化接头4.6倍.铸态或均匀化母材呈树枝晶,晶粒较大;HAZ偏析区扩散消失,奥氏体成分趋于均匀,树枝晶结构痕迹减弱;沉淀相残留于原枝晶间位置,在抑制HAZ晶粒长大的同时,保留部分树枝晶结构痕迹;铸态母材焊接接头HAZ沉淀相多于均匀化接头,更接近树枝晶结构.     

LNG储罐用9Ni钢焊接接头的组织与性能

采用手工电弧焊、埋弧焊对9Ni钢板进行焊接,采用光学显微镜（OM）、扫描电镜（SEM）、透射电镜（TEM）观察焊缝及热影响区的组织,通过拉伸、弯曲、冲击、硬度试验研究了焊接接头的力学性能。结果表明,两种焊接方法下焊缝组织主要由奥氏体和析出相组成,焊接热影响区组织主要为板条马氏体;焊缝的化学成分与母材匹配良好,焊接接头强度高、低温冲击性能和弯曲性能良好。