Effects of fiber surface grafting by functionalized carbon nanotubes on the interfacial durability during cryogenic testing and conditioning of CFRP composites

Carbon fiber reinforced epoxy (CE) composite is ideal for a cryogenic fuel storage tank in space applications due to its unmatched specific strength and modulus. In this article, inter-laminar shear strength (ILSS) of carbon fiber/epoxy (CE) composite is shown to be considerably improved by engineering the interface with carboxyl functionalized multi-walled carbon nanotube (FCNT) using electrophoretic deposition technique. FCNT deposited fibers from different bath concentrations (0.3, 0.5, and 1.0 g/L) were used to fabricate the laminates, which were then tested at room (30°C) and in-situ liquid nitrogen (LN) (−196°C) temperature as well as conditioning for different time durations (0.25, 0.5, 1, 6, and 12 h) followed by immediate RT testing to study the applicability of these engineered materials at the cryogenic environment. A maximum increment in ILSS was noticed at bath concentration of 0.5 g/L, which was ~21% and ~ 17% higher than neat composite at 30°C and − 196°C, respectively. Short-term LN conditioning was found to be detrimental due to developed cryogenic shock, which was further found to be compensated by cryogenic interfacial clamping upon long-term exposure.     

Great enhancement of mechanical features in PLA based composites containing aligned few layer graphene (FLG), the effect of FLG loading,size, and dispersion on mechanical and thermal properties

Four series of polylactide (PLA) based composite films containing horizontally aligned few layer graphene (FLG) flakes of high aspect ratio and adsorbed albumin are prepared. The mechanical and thermal properties varies with percentage, dispersion degree and size of FLG flakes. Great improvement up to 290% and 360% of tensile modulus and strength respectively were obtained for the composite containing high lateral size of FLG at 0.17% wt, and up to 60% and 80% for the composite with very well dispersed 0.02% wt FLG. The composites of PLA and PEG-PLLA containing very well dispersed FLG flakes at 0.07% wt are ductile showing enhancement of elongation at break up to respectively 80% and 88%. Relatively high electrical conductivity, 5 × 10⁻³ S/cm, is measured for PLA film charged with 3% of FLG.     

Master batch approach for developing PVDF/EVA/CNT nanocomposites with co-continuous morphology and improved electrical conductivity

Conducting polymer composites constituted by co-continuous poly (vinylidene fluoride) (PVDF)/ ethylene- vinyl acetate copolymer (EVA) blends with multiwalled carbon nanotube (CNT) were prepared by melt mixing using different procedures. The effect of the master batch approach on the conductivity, morphology, mechanical, thermal and rheological properties of PVDF/EVA/CNT nanocomposites was compared with that based on one step mixing strategy. The selective extraction experiments revealed that CNT was preferentially localized in the EVA phase in all situations, even when PVDF@CNT master batch was employed. Nanocomposites prepared with EVA@CNT master batch displayed higher conductivity, whose value reached around 10⁻¹ S m⁻¹ with the addition of 0.56 vol% of CNT. The better electrical performance was attributed to the better distribution of the filler, as indicated by transmission electron microscopy and rheological behavior. The electrical and rheological behavior were also investigated as a function of the CNT content.     

Enzymatic degradability and release properties of graphene oxide/silk fibroin nanocomposite films

The structure evolution of silk fibroin (SF) in the nanocomposite films with graphene oxide (GO) was investigated and related to the enzymatic degradability and release property. The interaction with GO was found to induce conformation transition of SF from random coil to β-sheet. However, the surface binding constrained the rearrangement of the silk chains, leading to a decrease of β-sheet when GO content was more than 1.0%. The crystal structure of SF played a key role in the degradation of GO/SF composites. The preferential degradation of the hydrophilic blocks resulted in a faster degradation of SF films with higher β-sheet content. The addition of GO to SF matrix led to a slower release and a reduction of the burst release of RhB, the model compound. The release profile was well fitted to the Rigter–Peppas equation, from which the characteristic constant decreased and the diffusional exponent increased with increasing GO content but quickly leveled off when GO content was more than 1.0%. Degradation of the composites had little influence on the characteristic constant of RhB release, however, led to an increased diffusional exponent, which was more evident for the composites with higher β-sheet content.     

Sustainability-guided life-cycle design and assessment for bio-based composite foams: Integrate flame retardancy/lightweight in usage and energy utilization after service

Sustainable development strategy has aroused a great interest in biomass resources as alternative raw materials. A kind of biomass-derived poly(butylene succinate) (PBS), has been developed as porous foams to reduce resource exhaustion and meet lightweight demands. For fire-safety in-service, graphene oxide (GO) was functionalized by 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) to combine flame-retardant elements and heat-barrier function. Hence, a very low loading level of P-containing GO as only 5 wt% could reduce peak heat release rate (pHRR) and total heat release (THR) of PBS-based foams by 58.5% and 22.3%, respectively. Meanwhile, N-/P-doped mesoporous char with a specific surface area of 136 m²/g, which derived from combustion of flame-retardant foaming PBS, contributes to a potential of energy storage applications in the capacitor or the anode of Li-ion battery with long-term stability. Overall, the sustainability of bio-based polyester could integrate lightweight of foaming, and be extended to utilization after use via facile combustion inspired by flame-retardancy design.     

Graphene oxide-containing isocyanate-based polyimide foams: Enhanced thermal stability and flame retardancy

Isocyanate-based graphene oxide-containing polyimide foams were synthesized by a semi-prepolymer method. In this method, while the first solution containing pre-polymer was derived from pyromellitic dianhydride and excess polymethylene polyphenylene isocyanate (PM200), the second solution contains dianhydride derivatives, water, catalysts, surfactants, and graphene oxide. PIFs were prepared with 0%, 0.25%, 0.50%, 0.75%, and 1% graphene oxide by weight, respectively. PIFs exhibited a minimum side reaction and urea generation was not seen for all PIFs instead of imide bonding. The addition of graphene oxide (GO) leads to a more close-packed structure. Therefore, crosslinking density and thermal stability of graphene oxide-containing polyimide foams increased. Upon the addition of 1% GO, almost seven times higher compression strength was obtained compared to neat PIFs. Also, LOI values supported the theory that thermally stable and flame retardant PIFs can be synthesized via the isocyanate-based process with GO.     

Mechanical behavior of electrophoretically modified CFRP composites at elevated temperatures: An assessment of the influence of graphene carboxyl bath concentration

The study aims at investigating the mechanical behavior of carbon fiber reinforced polymer (CFRP) composites modified with graphene carboxyl at elevated temperature (ET-110°C) and understanding the effect of electrophoretic deposition bath concentration (0.5 g/L, 1.0 g/L, and 1.5 g/L) on their mechanical behavior at ET. The 1.5 g/L composite has revealed a maximum improvement in energy absorbed before failure of 33.25% at RT and 22.54% at ET for flexural testing and ∼35% at RT for short beam shear testing, over neat CFRP composite. The modified composites have shown an improved flexural strain to failure at both RT and ET, with 1.5 g/L composite exhibiting maximum enhancement of 12.41% at RT and 26.52% at ET over neat composite. However, at ET, modified composites exhibited lower flexural strength and interlaminar shear strength values in comparison to that of neat. Viscoelastic behavior of all composites was studied to understand bath concentration's effect on thermal behavior via dynamic mechanical thermal analysis. Differential scanning calorimetry was employed for governing the glass transition temperature of composites. Fractography of tested samples (both ET and RT) was performed utilizing a scanning electron microscope to determine the prominent failure mode.     

Effect of nano fillers on the properties of polytetrafluoroethylene composites: Experimental and theoretical simulations

Polytetrafluoroethylene (PTFE) has excellent corrosion resistance and a low coefficient of friction; however, its high wear rate and low hardness severely limit its use. In the work, nano particles were used as fillers for PTFE. The composites were prepared by the homogeneous mixing of PTFE and other fillers and sintered at high temperatures. The work aimed to investigate the effect of various nano fillers (nanocarbon powders, graphene, fullerene, nano graphite powders, and nano copper powders) on the mechanical, thermal, and frictional properties of composites. The results of the experiments showed that the addition of graphene could improve the stress and strain values of the composites, and all the nano fillers could improve the thermal conductivity of the PTFE composites. The friction experiments showed that fullerenes could significantly improve the wear resistance of PTFE composites. In the theoretical simulation, the thermal conductivity of PTFE composites was predicted using ANSYS software, with the changes in the temperature and friction force in the friction process. The theoretical simulation results matched with the experimental values, which proved the accuracy of the theoretical simulations.     

Ionic liquid modified graphene oxide for enhanced flame retardancy and mechanical properties of epoxy resin

In this work, to improve its dispersion and flame retardancy, graphene oxide (GO) was functionalized by silane coupling agent KH550 and 1-butyl-3-methylimidazole hexafluorophosphate (PF₆-ILs), and characteristics of the PF₆-ILs@GO was obtained by transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and thermogravimetric analysis (TGA). Then, the synergistic flame retardant of GO or PF₆-ILs@GO and melamine pyrophosphate (MPP) were applied for epoxy resin (EP) materials. Specifically, the limiting oxygen index (LOI) value of EP with 0.1 wt% PF₆-ILs@GO was increased to 29.2% from 27.5% of EP/MPP composites, and the UL-94 test reached the V-0 rating. The CCT results showed that the total heat release (THR) and total smoke release (TSP) of EP/MPP/PF₆-ILs@GO composites were significantly 24.4% and 53.4% lower than that of EP/MPP composites. Besides, the thermal behavior investigated by TGA indicated that the char-forming effect of GO and PF₆-ILs@GO was great, the residual char of EP/MPP/PF₆-ILs@GO composites was as high as 19.5% at 700°C, and its thermal stability was higher than that of EP/MPP composites. On the other hand, the tensile strength of EP/MPP/GO and EP/MPP/PF₆-ILs@GO composites were increased by 15.6% and 28.3% compared with EP/MPP composites. According to SEM analysis, the EP/MPP/GO composites formed a good protective char layer, which can effectively improve flame retardancy of EP. This research represents a new method of flame retardant modified GO to improve the flame retardancy and mechanical properties of polymers.     

Impact of graphene oxide nanoparticles and carbon black on the gamma radiation sensitization of acrylonitrile–butadiene rubber seal materials

Seals prepared from acrylonitrile–butadiene rubber (NBR) are primarily used in nuclear services. Nevertheless, at relatively high ionizing radiation doses, NBR seal materials may undergo radiation-induced degradation processes, leading to adverse effects on the sealing ability life. Herein, to strengthen the functional characteristics of NBR seals against radiation, graphene oxide (GO) nanoparticles were prepared and characterized by transmission electron microscopy, X-ray diffraction (XRD), Fourier transform infrared (FTIR), and ultraviolet/visible spectroscopies. Various NBR/GO composites fabricated with different ratios of GO nanoparticles and in the presence or absence of carbon black (CB) were investigated via cross-linking density, scanning electron microscopy, XRD, FTIR, and mechanical and thermal stability analyses. The synergistic effect of the simultaneous presence of GO and CB on the NBR seal sensitization to gamma radiation up to a dose of 1 MGy was studied. The physicomechanical properties were enhanced by adding GO nanosheets up to 3 phr and by incorporating 35 phr of a CB with GO until 5 phr. Further, the application of γ-irradiation resulted in an overall enhancement in the mechanical, physical, and thermal stability of the prepared composites up to 0.5 and 1 MGy with GO nanosheets in the absence or presence of CB particles, respectively. The mechanical measurements indicated significant increments by loading with GO nanosheets in the absence and presence of CB as well as by irradiation. The tensile strength elevated up to about 121%, 336%, and 366% by adding 3 phr GO, 3 GO:35 CB phr, and 5 GO:35 CB phr, respectively.